| Literature DB >> 30552610 |
Daniel Wałach1, Piotr Dybeł2, Joanna Sagan2, Magdalena Gicala2.
Abstract
The development of concrete technology results in a new generation of cement-based concrete such as high-performance concrete, self-compacting concrete and high-performance, self-compacting concrete. These concretes are characterised by better parameters not only in terms of strength and durability but also rheology of the mixtures. Obtaining such properties requires the adoption of a different composition and proportion of ingredients than ordinary concrete. The greater share of cement in these concretes causes an increase in the energy consumption and emissions (per unit of concrete volume) at the production stage. However, use of new generation concrete allows for a reduction of overall dimensions of a structural element, due to the increased strength parameters. Such a solution may finally result in lower consumption of resources and energy, as well as a decrease of gas emissions. The article presents the results of a comparative environmental analysis of ordinary and new generation concrete structures.Entities:
Keywords: Concrete structure; Environmental analysis; High-performance concrete; Integrated life cycle design; Self-compacting concrete; Sustainable construction
Mesh:
Year: 2018 PMID: 30552610 PMCID: PMC6513796 DOI: 10.1007/s11356-018-3804-2
Source DB: PubMed Journal: Environ Sci Pollut Res Int ISSN: 0944-1344 Impact factor: 4.223
Composition of concrete mixtures [kg/m3]
| Ingredients | NSC | HPC1 | HPC2 | HPSCC1 | HPSCC2 | HPSCC3 | HPSCC4 |
|---|---|---|---|---|---|---|---|
| Cement CEM I | 380 | 500 | 455 | 500 | 476 | 455 | 435 |
| Water | 190 | 160 | 160 | 160 | 160 | 160 | 160 |
| Sand 0/2 mm | 580 | 668 | 668 | 840 | 840 | 840 | 840 |
| Gravel 2/8 | 400 | – | – | – | – | – | – |
| Silica fume | – | – | 45 | – | 24 | 45 | 65 |
| Superplasticizer | 3.8 | 3.25 | 4.05 | 5.55 | 5.85 | 6.15 | 7 |
| Average compressive strength [MPa] | 41.2 | 89.2 | 91.1 | 90.5 | 95.7 | 94.3 | 91.4 |
| Coefficient of variation [%] | 3.2 | 3.1 | 3.8 | 4.1 | 4.3 | 2.7 | 2.9 |
Unit values of environmental indicators of ingredients of the analysed concrete mixtures
| CEM I | Water | Sand 0/2 | Silica fume | Gravel 2/8 crushed stone | Gravel 2/8 and 8/16 natural | Superplasticizer | |
|---|---|---|---|---|---|---|---|
| GWP [kg Co2-eq.] | 8.98E+02 | 5.70E-04 | 3.10E+00 | 3.92E+00 | 2.62E+00 | 3.10E+00 | 1.84E+00 |
| FW [m3eq.] | 9.50E+00 | 1.00E-03 | 1.17E+00 | 4.27E-01 | 5.91E-02 | 1.17E+00 | 5.70E-03 |
| ODP [kg CFC11 eq.] | 1.21E-07 | 2.35E-14 | 5.04E-10 | 9.88E-10 | 4.40E-11 | 5.04E-10 | 2.61E-10 |
| AP [kg SO2 eq.] | 1.48E+00 | 8.58E-07 | 4.33E-02 | 7.26E-03 | 2.05E-02 | 4.33E-02 | 2.38E-03 |
| EP [kg (PO4)3- eq.] | 2.11E-01 | 2.48E-07 | 3.67E-03 | 1.05E-03 | 4.87E-03 | 3.67E-03 | 9.81E-04 |
| RWD [kg] | 1.00E-01 | 0.00E+00 | 0.00E+00 | 1.23E-04 | 1.68E-04 | 0.00E+00 | 7.24E-04 |
| ADPE [kg Sb eq.] | 1.10E-03 | 2.44E-10 | 2.11E-07 | 3.29E-07 | 8.34E-07 | 2.11E-07 | 1.11E-06 |
| POCP [kg Ethene eq.] | 1.42E-01 | 8.53E-08 | 6.64E-03 | 5.49E-04 | 2.49E-03 | 6.64E-03 | 2.47E-04 |
| HWD [kg] | 1.20E-01 | 0.00E+00 | 0.00E+00 | 0.00E+00 | 1.97E-06 | 0.00E+00 | 2.69E-03 |
| ADPF [MJ] | 3.44E+03 | 5.38E-03 | 3.99E+01 | 4.33E+01 | 3.08E+01 | 3.99E+01 | 2.79E+01 |
| NHWD [kg] | 1.50E+00 | 0.00E+00 | 0.00E+00 | 7.95E-02 | 8.95E-02 | 0.00E+00 | 7.78E-03 |
Energy consumption of the processes of laying and compacting of concrete (The International Federation for Structural Concrete 2004)
| Process | Type | Process energy consumption |
|---|---|---|
| Concrete pump | electricity | 0.49 kWh/m3 |
| Flexible stick-type vibrator | electricity | 0.29 kWh/m3 |
Reference values (annually/per resident of EU-28)
| GWP* | ODP | AP | EP | POCP | ADPE | ADPF | FW | HWD | NHWD | RWD |
|---|---|---|---|---|---|---|---|---|---|---|
| 12,300 | 0.22 | 71.20 | 32.50 | 21.50 | 39.10 | 273,000 | 377 | 187.43 | 3750 | 3.91 |
*Units according to characteristic values of indicators
Environmental impact indicators and their weights
| Criterion weight* [%] | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| GWP | ODP | AP | EP | POCP | ADPE | ADPF | FW | HWD | NHWD | RWD |
| 24.1 | 13.5 | 8.4 | 8.2 | 5.8 | 6.6 | 4.0 | 15.2 | 5.0 | 2.1 | 7.0 |
*According to Abbe and Hamilton (2017)
Fig. 1Envelope of axial forces in columns of the analysed model
Fig. 2Map of Mxx moments (longitudinal direction) on slabs and shanks
Results of concrete use in particular structural elements and the whole structure
| Whole structure [m3] | Columns [m3] | Slabs [m3] | |
|---|---|---|---|
| NSC | 2643.0 | 207.0 | 2436.0 |
| HPC1-2 | 2348.0 | 140.0 | 2208.0 |
Fig 3Environmental indicators of concrete mixtures per unit [m3]
Fig 4Participation of processes and semi-products of HPSCC4 concrete mixture in the structure’s total impact on the environment
Fig. 5Participation of cement, gravel, transport and other components and processes in NSC environmental indicators
Contribution of cement production to category indicator results
| Indicator | Own results | Marinkowić ( |
|---|---|---|
| GWP | 93.27% | 93% |
| AP | 83.40% | 86% |
| EP | 76.74% | 81% |
| POCP | 67.45% | 83% |
Fig. 6Environmental indicators of concrete mixtures per structure
Fig. 7Environmental indicators for columns
Fig. 8Environmental indicators for slabs
Reduction of environmental indicators in HPSCC compared to NSC
| Criterion | Own results* | Habert et al. ( |
|---|---|---|
| GWP | 21.90% | 20% |
| EP | 20.52% | 13% |
| AP | 25.51% | 16% |
| ODP | 22.44% | 10% |
*Based on HPSCC4
Fig. 9Limit (minimum level) of reduction of HPC structural elements volume compared to ordinary concrete (C30/37) structures (horizontal line)