| Literature DB >> 30400412 |
Ani Avoundjian1, Vicente Galvan2, Frank A Gomez3.
Abstract
Paper-based batteries are an alternative to traditional batteries due to their low cost, portability, and simplicity to operate. In the present work, we demonstrate an improved and inexpensive paper-based aluminum-air battery employing KOH as the electrolyte with sufficient energy to power small devices. The dimensions of the device, electrode size, and electrolyte concentration were optimized with respect to amperage and reproducibility. The maximum amperage of 17.4 mA and maximum power of 3.0 mW was achieved with a 9 cm² battery with anode and cathode electrode areas of 5.1 cm² and 3.75 cm² respectively, using 1.5 M potassium hydroxide (KOH). In a series configuration, the batteries generate sufficient energy to power light-emitting diodes (LEDs), a flashlight, a glucometer, and a pregnancy test.Entities:
Keywords: alkaline battery; aluminum; fuel cell; light-emitting diode; open circuit voltage
Year: 2017 PMID: 30400412 PMCID: PMC6189860 DOI: 10.3390/mi8070222
Source DB: PubMed Journal: Micromachines (Basel) ISSN: 2072-666X Impact factor: 2.891
Voltage, current, and power of current collectors using a constant chip size 2.25 cm2 (1.5 × 1.5 cm2) and constant electrode size 0.5 cm2 (1 × 0.5 cm2). The optimal cathode electrode was activated carbon with stainless steel mesh. The optimal electrolyte was KOH.
| 1 M NaOH | ||||||
| Aluminum | Silver epoxy with steel mesh and carbon | 1.38 V | 0.83 mA | 0.35 mW | 14.8% | |
| Aluminum | Carbon with copper | 1.21 V | 2.58 mA | 0.83 mW | 19.7% | |
| Aluminum | Carbon with steel mesh | 1.27 V | 2.92 mA | 0.55 mW | 3.7% | |
| Aluminum | Carbon | 1.28 V | 2.95 mA | 0.57 mW | 5.3% | |
| Aluminum | Silver epoxy and steel mesh | 1.39 V | 1.36 mA | 0.27 mW | 23.9% | |
| 1 M KOH | ||||||
| Aluminum | Silver epoxy with steel mesh and Carbon | 1.65 V | 1.43 mA | 0.54 mW | 28.6% | |
| Aluminum | Carbon with copper | 1.23 V | 2.23 mA | 0.78 mW | 3.8% | |
| Aluminum | Carbon | 1.23 V | 3.26 mA | 0.65 mW | 4.1% | |
| Aluminum | Silver epoxy and steel mesh | 1.43 V | 2.13 mA | 0.46 mW | 54.4% |
Figure 1(a) Fabrication process of the battery in four steps: (1) folded Kim Wipe; (2) addition of activated carbon ink; (3) addition of steel mesh current collector; (4) addition of aluminum anode. (b) Design of a paper-based battery with the optimal dimensions of chip size and electrode size compared to the size of a US quarter. (c) Polarization curve of the optimal battery using 1.5 M KOH.
Voltage, current, and power of varying chip sizes using constant electrolyte concentration (1 M KOH) and constant electrode size 0.5 cm2 (1 cm × 0.5 cm). The optimal chip size was 2.25 cm2 (1.5 cm × 1.5 cm).
| Platform Size | Average Voltage | Average Current | Average Power | RSD of Current |
|---|---|---|---|---|
| 1 cm × 1 cm | 1.30 V | 2.69 mA | 0.54 mW | 10.0% |
| 2 cm × 2 cm | 1.33 V | 2.32 mA | 0.49 mW | 7.1% |
| 3 cm × 3 cm | 1.33 V | 2.70 mA | 0.50 mW | 7.3% |
Voltage, current, and power of varying chip sizes with proper electrode sizes using ratios with constant electrolyte concentration (1 M KOH). The optimal chip was 9 cm2 (3 cm × 3 cm) with their respective ratios of catalysts.
| Platform Size | Electrode Size | Average Voltage | Average Current | Average Power | RSD of Current |
|---|---|---|---|---|---|
| 1 cm × 1 cm | 0.67 cm × 0.33 cm | 1.27 V | 2.68 mA | 0.50 mW | 15.2% |
| 1.5 cm × 1.5 cm | 1.0 cm × 0.5 cm | 1.32 V | 2.67 mA | 0.53 mW | 3.5% |
| 2 cm × 2 cm | 1.3 cm × 0.67 cm | 1.32 V | 3.07 mA | 0.67 mW | 4.8% |
Voltage, current, and power of a 9 cm2 (3 cm × 3 cm) chip with varying aluminum area and 2 cm2 (2 cm × 1 cm) cathode area with constant 1 M KOH. The optimal area size for aluminum was 6 cm2 (3 cm × 2 cm).
| Anode Size | Average Voltage | Average Current | Average Power | RSD of Current |
|---|---|---|---|---|
| 1.5 cm × 0.5 cm | 1.33 V | 3.22 mA | 0.62 mW | 6.0% |
| 2 cm × 1 cm | 1.30 V | 6.00 mA | 1.12 mW | 3.4% |
| 2.5 cm × 1.5 cm | 1.33 V | 8.85 mA | 1.62 mW | 10.0% |
Voltage, current, and power of a 9 cm2 (3 cm × 3 cm) chip with varying cathode area and 2 cm2 (2 cm × 1 cm) aluminum area with constant 1 M KOH. The optimal area size for the cathode was 3.75 cm2 (2.5 cm × 1.5 cm).
| Cathode Size | Average Voltage | Average Current | Average Power | RSD of Current |
|---|---|---|---|---|
| 1.5 cm × 0.5 cm | 1.34 V | 2.56 mA | 0.54 mW | 5.1% |
| 2 cm × 1 cm | 1.30 V | 6.00 mA | 1.12 mW | 3.4% |
| 3 cm × 2 cm | 1.38 V | 11.08 mA | 2.16 mW | 20.2% |
Voltage, current, and power of a 9 cm2 (3 cm × 3 cm) chip with aluminum area of 5.1 cm2 (3 cm × 1.7 cm) and carbon area of 3.75 cm2 (3 cm × 1.25 cm) with varying KOH concentrations. The optimal concentration was 1.5 M KOH.
| KOH Concentration | Average Voltage | Average Current | Average Power | RSD of Current |
|---|---|---|---|---|
| 0.5 M | 1.35 V | 10.12 mA | 1.96 mW | 12.1% |
| 1 M | 1.31 V | 14.04 mA | 1.81 mW | 1.8% |
| 2 M | 1.24 V | 16.81 mA | 2.80 mW | 5.2% |
| 2.5 M | 1.24 V | 16.86 mA | 2.85 mW | 12.4 |
Figure 2Three batteries connected in a series configuration were able to power (a) a green light-emitting diode (LED), (b) a flashlight, (c) a pregnancy test, and (d) a glucometer, all of which required a minimum of 3 V to operate.
Figure 3(a) Open-circuit voltage plot of the battery tested every hour for four hours with no addition of electrolyte after the initial 15 min. (b) Polarization curves of the same battery at every hour.
Figure 4Polarization curves of different batteries tested the first day with KOH and the following day with (a) electrolyte and (b) water.