| Literature DB >> 30181438 |
Adriana Paredes Valencia1, Alain Doyen2, Scott Benoit3, Manuele Margni4, Yves Pouliot5.
Abstract
Ultrafiltration (UF) can be used to concentrate yogurt to produce Greek-style yogurt (GSY) (UF-YOG), but this generates acid whey permeate, which is an environmental issue. However, when UF is applied before fermentation (UF-MILK), a nonacidified whey permeate is generated. For this study, two model GSYs (UF-YOG and UF-MILK) were produced to compare the composition, UF performance, and energy consumption of the two processes. For UF-MILK, skim milk was ultrafiltered with a 30 kDa spiral-wound UF membrane to achieve a 3× volume reduction factor (VRF). The retentate was fermented to a pH of 4.5. The UF-YOG process was the same except that regular yogurt was ultrafiltered. Both GSYs had similar protein (~10%) and solid content (~17%). As expected, lactic acid/lactate was not detected in UF-MILK permeate, while 7.3 g/kg was recovered from the UF-YOG permeate. Permeation flux values (11.6 to 13.3 L m-2 h-1) and total flux decline (47% to 50%) were constant during UF-MILK, whereas drastic decreases in these two membrane performance indicators (average flux: 38.5 to 10.9 L m-2 h-1; total flux decline: 2% to 38%) were calculated for UF-YOG. Moreover, for UF-YOG, UF membrane performance never recovered, even when drastic and repeated cleaning steps were applied. Energy consumption was 1.6 kWh/kg GSY and remained constant for UF-MILK, whereas it increased from 0.6 to 1.5 kWh/kg GSY for UF-YOG. Our results show that, although the composition of GSYs was similar for both processes, the UF step of yogurt concentration affected process efficiency due to drastic and permanent membrane fouling.Entities:
Keywords: Greek-style yogurt; acid whey membrane fouling; energy consumption; ultrafiltration
Year: 2018 PMID: 30181438 PMCID: PMC6164911 DOI: 10.3390/foods7090144
Source DB: PubMed Journal: Foods ISSN: 2304-8158
Figure 1Greek-style yogurt (GSY) processing including ultrafiltration (UF) concentration step.
Comparative performance of 30 kDa spiral-wound membrane on UF of milk and yogurt.
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| Protein | 0.94 ± 0.01 | 0.93 ± 0.01 | ||||
| Lactose | 0.16 ± 0.05 | 0.17 ± 0.08 | ||||
| Minerals | 0.69 ± 0.04 * | 0.18 ± 0.02 * | ||||
| Lactic acid/lactate | N/A | 0.18 ± 0.04 | ||||
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| Average flux (L m−2 h−1) b | 13.3 | 11.6 | 12.8 | 38.5 | 17.1 | 10.9 |
| Total flux decline (%) c | 47 | 48 | 50 | 2 | 13 | 38 |
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| 100 | 100 | 100 | 100 | <60 | <40 |
| Volume concentration factor (CF) e | 2.78 ± 0.26 | |||||
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| 1.6 | 1.6 | 1.7 | 0.6 | 1.2 | 1.5 |
* p < 0.05; a R = Replicate; b Average permeation flux arithmetical mean of flux values between CF = 1× and CF = 3×; c Percentage of permeation flux loss between initial and final values; d Full cleaning cycles (see materials and methods); e Target CF value of 3.00; f Average energy-consumption arithmetical mean of flux values between CF = 1 and CF at the end of the UF concentration step. UF-MILK: UF of skim milk to generate retentate that was fermented to produce GSY; UF-YOG: UF of conventional yogurt to produce GSY.
Comparative composition of UF fractions and final composition of GSY.
| UF-MILK | UF-YOG | ||||||
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| Component (g/100 g of Milk or UF Fraction) | Milk | Retentate | Permeate | Fermented Retentate (GSY) | Fermented Milk | Retentate (GSY) | Permeate |
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| 90.10 ± 0.04 a | 82.66 ± 0.3 b | 94.65 ± 0.10 c | 82.42 ± 0.18 b | 90.92 ± 0.11 a | 83.60 ± 0.49 b | 95.06 ± 0.22 c |
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| 9.09 ± 0.02 a | 17.34 ± 0.38 b | 5.35 ± 0.04 c | 17.58 ± 0.28 b | 9.08 ± 0.05 a | 16.4 ± 0.8 b | 4.94 ± 0.6 c |
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| 3.85 ± 0.07 a | 11.09 ± 0.59 b | 0.62 ± 0.05 c | 10.68 ± 0.46 b | 3.90 ± 0.27 a | 9.97 ± 1.46 b | 0.71 ± 0.18 c |
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| 4.90 ± 0.02 a | 5.24 ± 0.08 b | 4.43 ± 0.29 a | 1.49 ± 0.10 c | 3.50 ± 0.16 d | 3.41 ± 0.14 d | 2.83 ± 0.28 e |
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| 0.72 ± 0.04 a | 1.39 ± 0.15 b | 0.42 ± 0.03 c | 1.45 ± 0.04 b | 0.75 ± 0.01 a | 0.83 ± 0.01 a | 0.67 ± 0.01 a |
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| ND 3 | ND | ND | 1.29 ± 0.04 a | 0.58 ± 0.05 b | 0.90 ± 0.05 c | 0.73 ± 0.019 d |
1 Water = 100; TS: total solid; 2 protein = total nitrogen × 6.38; 3 ND: not detected; different letters indicate significant differences between milk, retentate, and permeate fractions (p < 0.05).
Figure 2Average mass balance of milk components as influenced by GSY production method. 1 Total solid; 2 not detected; * significant difference (p < 0.05) observed between both permeates or both retentates.