| Literature DB >> 30072667 |
Gergő Fülöp1,2, Attila Balogh3, Balazs Farkas4, Attila Farkas5, Bence Szabó6, Balázs Démuth7, Enikő Borbás8, Zsombor Kristóf Nagy9, György Marosi10.
Abstract
Low-dose tablet formulations were produced with excellent homogeneity based on drug-loaded electrospun fibers prepared by single-needle as well as scaled-up electrospinning (SNES and HSES). Carvedilol (CAR), a BCS II class compound, served as the model drug while poly (vinylpyrrolidone-co-vinyl acetate) (PVPVA64) was adopted as the fiber-forming polymer. Scanning electron microscopy (SEM) imaging was used to study the morphology of HSES and SNES samples. Different homogenization techniques were compared to maximize homogeneity: mixing in plastic bags and in a high-shear granulator resulting in low-shear mixing (LSM) and high-shear mixing (HSM). Drug content and homogeneity of the tablets were measured by UV-Vis spectrometry, the results revealed acceptably low-dose fluctuations especially with formulations homogenized with HSM. Sieve analysis was used on the final LSM and HSM powder mixtures in order to elucidate the observed differences between tablet homogeneity. Tablets containing drug-loaded electrospun fibers were also studied by Raman mapping demonstrating evenly distributed CAR within the corpus.Entities:
Keywords: Raman mapping; carvedilol; high-shear mixing; high-speed electrospinning; homogenization; poly (vinylpyrrolidone-co-vinyl acetate); sieve analysis
Year: 2018 PMID: 30072667 PMCID: PMC6161125 DOI: 10.3390/pharmaceutics10030114
Source DB: PubMed Journal: Pharmaceutics ISSN: 1999-4923 Impact factor: 6.321
Figure 1Carvedilol.
Tablet composition.
| Applied Tableting Ingredients | Amount (mg)/Tablet | Amount (%)/Tablet | Total Amount of Materials |
|---|---|---|---|
| Electrospun/Crys. Carvedilol | 0.05 | 0.05 | 0.25 g |
| poly (vinylpyrrolidone- | 4.95 | 4.95 | 24.75 g |
| Flowlac 100 mesh (amorphous lactose) | 65.00 | 65.00 | 325 g |
| Microcrystalline cellulose (MCC) 112 | 25.50 | 25.50 | 127.5 g |
| Croscarmellose sodium (CCS) | 3.00 | 3.00 | 15.0 g |
| Sodium stearyl fumarate (Pruv) | 1.5 | 1.50 | 7.5 g |
| ∑ | 100.0 | 100.0 | 500.00 g |
Comparison of the details of manufacturing using SNES and HSES.
| Sample | Preparation Method | Applied Solvent | Dissolved PVPVA64 and CAR (99:1) in 10 mL of Solvent (g) | Flow Rate (mL/h) | Productivity for Dried Material (g/h) |
|---|---|---|---|---|---|
| PVPVA64 +1% CAR SNES | Single-needle electrospinning | 96% EtOH | 4.00 | 6 | 1.8 |
| PVPVA64 +1% CAR HSES | High-speed electrospinning | 96% EtOH | 4.00 | 750 | 225 |
Figure 2Scanning electron microscopic images of PVPVA64 + 1% CAR fibers prepared by high-speed electrospinning (a) and single-needle electrospinning (b).
Figure 3(a,b) Differential scanning calorimetry (DSC) thermograms of PVPVA64, PVPVA64 + 1% CAR physical mixture and fibers prepared by single-needle and high-speed electrospinning.
Batch characteristics and their IPC results (A and B are repetitions of the same technology).
| Characteristics | LSM Reference | HSM Reference | LSM HSES Batch A | LSM HSES Batch B | HSM HSES Batch A | HSM HSES Batch B |
|---|---|---|---|---|---|---|
| API type | Crystalline CAR | Crystalline CAR | Electrospun CAR | Electrospun CAR | Electrospun CAR | Electrospun CAR |
| Method of homogenization | Manual (LSM) | High-shear (HSM) | Manual (LSM) | Manual (LSM) | High-shear (HSM) | High-shear (HSM) |
| Weight (mg) | 99.9 ± 0.5 | 99.2 ± 0.7 | 99.2 ± 0.8 | 100.2 ± 0.7 | 100.9 ± 1.0 | 99.8 ± 1.1 |
| Thickness (mm) | 3.08 ± 0.44 | 3.02 ± 0.54 | 3.06 ± 0.69 | 3.04 ± 0.57 | 3.05 ± 0.60 | 3.03 ± 0.52 |
| Hardness (N) | 64.3 ± 7.62 | 69.2 ± 6.22 | 60.6 ± 5.67 | 63.8 ± 7.51 | 68.6 ± 5.11 | 62.7 ± 6.71 |
| Diameter (mm) | 5.97 ± 0.19 | 5.95 ± 0.22 | 5.97 ± 0.27 | 5.98 ± 0.17 | 5.99 ± 0.29 | 5.97 ± 0.21 |
| Friability (%) | 0.21 | 0.31 | 0.39 | 0.25 | 0.20 | 0.27 |
| Disintegration (s) | 84 | 95 | 103 | 119 | 138 | 125 |
UV-Vis results.
| Sample Number | Carvedilol % | |||||
|---|---|---|---|---|---|---|
| LSM Reference | HSM Reference | LSM ES A | LSM ES B | HSM ES A | HSM ES B | |
| Average | 98.76 | 97.68 | 94.19 | 93.21 | 97.63 | 96.71 |
| SD (%) | 7.43 | 4.65 | 9.50 | 6.80 | 2.04 | 2.49 |
| RSD | 7.52 | 5.13 | 10.08 | 7.30 | 2.09 | 2.58 |
Figure 4Raman maps of LSM (a) and HSM (b) ES tablets (colorful images show the distribution of the PVPVA64 polymer).
Sieve analysis results (the mixtures contain 5% ES material).
| Sieve Size (µm) | Pure ES Material (g) | LSM Final Powder Mixture (g) | HSM Final Powder Mixture (g) |
|---|---|---|---|
| 355 | 13.80 | 0.22 | 0.02 |
| 180 | 1.61 | 5.02 | 5.41 |
| 90 | 1.03 | 9.22 | 9.35 |
| sub 90 | 8.56 | 10.54 | 10.22 |
Figure 5Raman spectra pure ES (red) and sieved (black) material.