Literature DB >> 30058597

Metabolic energy cost of workers in agriculture, construction, manufacturing, tourism, and transportation industries.

Konstantina P Poulianiti1, George Havenith2, Andreas D Flouris1,3.   

Abstract

The assessment of energy cost (EC) at the workplace remains a key topic in occupational health due to the ever-increasing prevalence of work-related issues. This review provides a detailed list of EC estimations in jobs/tasks included in tourism, agriculture, construction, manufacturing, and transportation industries. A total of 61 studies evaluated the EC of 1,667 workers while performing a large number of tasks related to each of the aforementioned five industries. Agriculture includes the most energy-demanding jobs (males: 6.0 ± 2.5 kcal/min; females: 2.9 ± 1.0 kcal/min). Jobs in the construction industry were the 2nd most demanding (males: 4.9 ± 1.6 kcal/min; no data for females). The industry with the 3rd highest EC estimate was manufacturing (males: 3.8 ± 1.1 kcal/min; females: 3.0 ± 1.3 kcal/min). Transportation presented relatively moderate EC estimates (males: 3.1 ± 1.0 kcal/min; no data for females). Tourism jobs demonstrated the lowest EC values (2.5 ± 0.9 kcal/min for males and females). It is hoped that this information will aid the development of future instruments and guidelines aiming to protect workers' health, safety, and productivity. Future research should provide updated EC estimates within a wide spectrum of occupational settings taking into account the sex, age, and physiological characteristics of the workers as well as the individual characteristics of each workplace.

Entities:  

Keywords:  Energy expenditure; Industry; Labour; Metabolic rate; Physical activity; Work intensity; Workload

Mesh:

Year:  2018        PMID: 30058597      PMCID: PMC6546587          DOI: 10.2486/indhealth.2018-0075

Source DB:  PubMed          Journal:  Ind Health        ISSN: 0019-8366            Impact factor:   2.179


Introduction

Energy cost (EC) of work is an important aspect of occupational health and exercise physiology. Initial studies on EC primarily aimed to generate guidelines for caloric/dietary needs1) or to determine the upper tolerance limits for daily energy expenditure during the working hours2). Today, the assessment of EC remains a key topic in occupational health due to the ever-increasing prevalence of work-related issues including fatigue3), anxiety, and burn-out syndrome4) as well as the realization that metabolic heat can lead to significant health and productivity decrements5). It is not surprising, therefore, that current occupational guidelines highlight the importance of EC assessment during work for the workers’ health and safety, for prevention of physical and mental illness, as well as for the development of corrective action plans6, 7). Information about the EC is even more important when the worker is wearing protective clothing, which inhibits the body’s ability to dissipate heat and may increase the EC for an activity, and/or when he/she is working in a hot environment5, 8). This is because the EC directly determines the heat generation in the body which needs to be dissipated to avoid excessive heat strain. For example, the Predicted Heat Strain model developed in the International Organization for Standarization (ISO) 7933 suggests that an individual [height:184 cm; weight: 84 kg; wearing typical work uniform with long sleeves (0.6 clo)] working for 8 h indoors (air velocity: 0.3 m/sec) with a hand tool (light polishing; i.e., EC of 207 W/m2 in a thermoneutral environment (26°C air and radiant temperatures; 40% relative humidity) is not estimated to reach a rectal temperature beyond 37.24°C and should consume up to 1.5 l of fluid to remain hydrated (Fig. 1). In contrast, the same individual performing heavier work with a hand tool (e.g., drilling; i.e., EC of 476 W/m2) in the same environment while wearing the same uniform is estimated to reach a rectal temperature beyond 37.76°C and should consume up to 3.9 l of fluid to remain hydrated (Fig. 1).
Fig. 1.

Rectal temperature and fluid loss using the Predicted Heat Strain model for an individual performing light (e.g., light polishing; 207 W; grey line) or heavier (e.g., drilling; 476 W; black line) work with a hand tool for 8 h while wearing typical work uniform with long sleeves in a thermoneutral (26°C air and radiant temperatures; 40% relative humidity) indoor (air velocity: 0.3 m/s) environment.

Rectal temperature and fluid loss using the Predicted Heat Strain model for an individual performing light (e.g., light polishing; 207 W; grey line) or heavier (e.g., drilling; 476 W; black line) work with a hand tool for 8 h while wearing typical work uniform with long sleeves in a thermoneutral (26°C air and radiant temperatures; 40% relative humidity) indoor (air velocity: 0.3 m/s) environment. The importance of EC assessment is becoming increasingly pertinent due to the occurring climate change8). In this light, occupational health and safety recommendations and standards have been developed providing scale limits based on both environmental and metabolic data9, 10). For instance, the ISO has facilitated international coordination and unification of industrial standards6) to predict the physiological strain from a stressful environment condition. The additional application of ISO standards (such as ISO 7243) provides Wet-bulb Globe Temperature (WBGT) reference values for a variety of environmental and physiological conditions (i.e. clothing and workload)11). Given the above, it is not surprising that the EC is a necessary component in health and safety calculations/assessments according to guidelines aiming to preserve workers’ health and wellbeing5, 6). While a lot of data on EC9) for different work activities have been collected and summarized in key publications12) in the last century13), given the changing work content those values for EC may not all be representative anymore for today’s situation. A number of studies in the literature that are most recent have assessed the EC for jobs/tasks included in industries such as (i) tourism (i.e., accommodation and food services), (ii) agriculture, (iii) construction, (iv) manufacturing, and (v) transportation. However, these studies are scattered across a multitude of scientific journals and are very difficult to locate, especially by health and safety experts working in the industry who do not always have access to specialized journals. Ainsworth et al.14) have developed a classification system of energy cost of several physical activities including activities of daily living or self-care, leisure and recreation, occupation and rest. While this compendium of activities provides information based on published lists and selected unpublished data, the values of some activities were derived from laboratory studies and not actual measurements on workers during their work shift. Moreover, this compendium does not completely cover the aforementioned five industries which are important because they have a major impact in the global economy. For instance, together they represent 40% of the European Union’s GDP and 50% of its workforce15). In this light, our aim in this study was to review the existing literature and provide an up-to-date detailed list of EC estimations in jobs included in (i) tourism, (ii) agriculture, (iii) construction, (iv) manufacturing, and (v) transportation.

Methods

To identify relevant jobs across the five selected industries, we used the statistical classification of economic activities in the European Community (NACE; Nomenclature statistique des activités économiques dans l Communauté européenne; Rev. 216). We made every effort to conduct a systematic search, yet this was not possible since this method did not ensure that all the relevant jobs/tasks included in the 35 different NACE codes would be identified. Initial systematic searches resulted in a very small number of retrieved articles, most of which were not addressing our research question. In this light, two investigators (K.P. and A.D.F.) independently searched the PubMed and Google Scholar databases as well as the Google search engine for studies using the following keywords: “energy cost”, “energy expenditure”, “metabolic rate”, “oxygen consumption”, “heart rate”, “work intensity”, and “workload” in combination with job/task descriptions in the relevant NACE codes [agriculture, construction of buildings, food manufacturing, land transport, tourism (i.e., accommodation and food service), etc.]. Other than scientific rigor and quality (i.e., usage of reproducible and evidence-based methodologies), no limits were set regarding the publication type to ensure that all available information would be assessed. Thus, our search included books, research articles, reviews, reports, and conference proceedings. The retrieved list of the identified articles, reports, and books was screened by two investigators (K.P. and A.D.F.) to identify publications that were relevant to the topic under review. For each NACE code across the five selected industries, an estimated EC is provided via meta-analysis by averaging the data reported in the relevant studies. In cases where the EC for a job was not found during our literature search, we used the EC of an activity that was closely related or similar in type and intensity. It is important to note that the EC estimates provided by many studies are based on a significant number of workers but, for some NACE codes (e.g. some jobs within agriculture), the EC data are derived from a single study and/or from very few workers. To address this issue, the estimated EC for each NACE code was weighed based on the number of workers assessed in each study (as a function of the total number of workers assessed in all studies of that NACE code). Details about the estimation of EC for each NACE code is provided below. The EC was expressed in kcal/min (when reported in kJ/min, PAR, kcal/shift, etc.) to allow for comparisons within and between industries, as well as in W to harmonize with the national and international standards of ergonomic assessment6). Specifically, when EC values were expressed in kJ/min, the data were converted into kcal/min either using the power conversion formula P[kcal/min]=0.239 × P[kJ/min]. In cases where EC was expressed as “metabolic equivalent” units14), the data were converted to kcal/min using the definition of “metabolic equivalent” as the ratio of work metabolic rate to a standard resting metabolic rate of 1.0 kcal/kg/h. When heart rate was monitored as an indicator of EC, the data were converted to kcal/min using the previously-published equation17): EC=gender × (−55.0969 + 0.6309 × heart rate + 0.1988 × weight + 0.2017 × age) + (1−gender) × (−20.4022 + 0.4472 × heart rate−0.1263 × weight + 0.074 × age), where gender is equal to 1 for males and 0 for females. When EC was given in kcal/shift, the values were divided by 3.600 min to convert into kcal/min. Finally, kcal/min was converted into W using the formula 1 kcal/min=69.78 W.

Results

Searching procedure results

A total of 61 studies were identified as relevant during the search and were considered for subsequent analysis. Of these, 33 (54%) were identified via PubMed, 23 (38%) were identified via Google Scholar, while 5 (8%) were identified via the Google search engine.

Characteristics of the included studies and qualitative synthesis

The 61 studies included in the analysis were published from 1909 to 2017 (the majority being published in the period 1946–1976; Fig. 2) and included 1,667 workers who were evaluated while performing a large number of tasks (tourism: 4 tasks; agriculture: 137 tasks; construction: 15 tasks; manufacturing: 148 tasks; transportation: 21 tasks) related to each one of the five selected industries. The job types, number and sex of workers assessed, as well as the EC assessment method in these 61 studies across the five industries are presented in chronological order in Table 1.
Fig. 2.

Chronological distribution of all the studies included in this review.

Table 1.

Job types in each industry, workers studied, and EC assessment method in all studies included in this review

IndustryStudyJob typeWorkersEC assessment method
TourismMoharana, 201364)Hotel (kitchen, housekeeping, laundry)78 *Heart rate monitoring
Wills, 201674)Restaurant work5 ♂ / 15 ♀ Time motion analysis

AgricultureBenedict, 190922)Gardening3 ♂Indirect calorimetry
Farkas, 193223)Cereal farming15 ♂Indirect calorimetry
Kahn, 193325)Cereal farming4 ♂ / 5 ♀Indirect calorimetry
Glaser, 195226)Lumberjack 1 ♂Indirect calorimetry
Hettinger, 195327)Cow milking1 ♂Time motion analysis
Hettinger, 195327)Ploughing7 ♂Indirect calorimetry
Philips, 195428)Gardening7 ♂Indirect calorimetry
Edholm, 197334)Vineyard farming/Viticulture 39♂ / 6 ♀Indirect calorimetry
Davies, 197629)Sugar cane farming42 Indirect calorimetry
Brun, 197930)Cotton farming45 ♂Indirect calorimetry
Nag, 198031)Seeding5 ♂Indirect calorimetry
Brun, 198132)General farming30 Indirect calorimetry
de Guzman, 198435)Rice farming10 / 10♀Indirect calorimetry
Brun, 199224)General farming132♀ Indirect calorimetry
Costa, 198933)Apple farming17 Indirect calorimetry
Ioannou, 20175)Grape-picking4 ♂ / 2 ♀Time motion analysis

ConstructionBaader, 192936)General construction1 ♂Indirect calorimetry
Müller, 195837)Earthworks2 ♂Indirect calorimetry
Ilmarinen, 198038)General construction21 ♂Indirect calorimetry
Almero, 198439)General construction25 ♂Indirect calorimetry
Abdelhamid, 200240)General construction18 ♂Indirect calorimetry

ManufacturingGreenwood, 191947)Munition industry52 ♀Indirect calorimetry
Kagan, 192850)Machinery assembly9 ♂Indirect calorimetry
Farkas, 193223)Tailor industry2 ♂ Indirect calorimetry
Lehman, 195043)Leather industry10 ♂Indirect calorimetry
Lehman, 195043)Printing industry4 ♂Indirect calorimetry
Lehman, 195043)Press goods industry6 ♂Indirect calorimetry
Inoue, 195565)Paper industry6 ♂Heart rate monitoring
Turner, 195545)Plastic and ebonite moulding158 ♂Indirect calorimetry
Ford, 195868)Metal industry26 ♂Heart rate monitoring
Raven, 197346)Aluminium smelting industry8 ♂Indirect calorimetry
Bielski, 197669)Furniture industry 10 ♂Heart rate monitoring
Aunola, 197949)Machine and tool manufacturing190 ♂ / 47 ♀ Indirect calorimetry
Vankhanen, 197844)Coke industry 57 *Indirect calorimetry
de Guzman, 197942)Textile industry25 ♂ / 14 ♀ Indirect calorimetry
Kerimova, 198751)Oil wells repairing3 ♂Indirect calorimetry
Bortkiewicz, 200641)Food industry18 ♂ / 26 ♀ Indirect calorimetry
Dowell, 200966)Glass industry18 ♂Heart rate monitoring
Biswas, 201267)Aluminium industry 17 ♂Heart rate monitoring
Kalantary, 201570)Automotive industry42 ♂Heart rate monitoring
De la Riva, 201671)Automotive industry 32 ♂ / 23 ♀ Heart rate monitoring
Durnin, 196782)Wood industryNDND
Durnin, 196782)Chemical industryNDND
Bliss, 196448)Electrical industry36 ♂Indirect calorimetry

TransportationBenedict, 190922)Car driving3 ♂Indirect calorimetry
Benedict, 190922)Motorcycle driving3 ♂Indirect calorimetry
Crowden, 194163)Postal work4 ♂Indirect calorimetry
Karpovich, 194653)Aircraft piloting27 ♂Indirect calorimetry
Corey, 194854)Aircraft piloting10 ♂Indirect calorimetry
Lehman, 195961)Transportation equipment cleaning7 ♀Indirect calorimetry
Das, 196658)Load carrying6 ♂Indirect calorimetry
Littell, 196955)Aircraft piloting16 ♂Indirect calorimetry
Rohmert, 197462)Postal work34 ♂Indirect calorimetry
Malhotra, 197652)Submarine sailing24 ♂Indirect calorimetry
de Guzman et al, 197860)Office work10 ♂ / 10 ♀Indirect calorimetry
Samanta, 198759)Load carrying5 ♂Indirect calorimetry
Thornton, 198456)Aicraft piloting12 ♂Indirect calorimetry
Theurel, 200872)Postal work14 ♂Heart rate monitoring
Pradhan, 201773)Bus driving48 ♂Heart rate monitoring

*sex distribution information is not provided. Moharana, 201364) were contacted but did not reply to queries. EC: energy cost; ♂: males; ♀: females; ND: no data provided.

Chronological distribution of all the studies included in this review. *sex distribution information is not provided. Moharana, 201364) were contacted but did not reply to queries. EC: energy cost; ♂: males; ♀: females; ND: no data provided. In the vast majority (79%) of the studies, indirect calorimetry was employed as an assessment method of workers’ EC, while in 16% and 5% of the studies heart rate monitoring and time motion analysis methods were used, respectively. Indirect calorimetry implies that the worker’s oxygen consumption was measured directly (EC to be calculated from this) using either collection of expired air in Douglas bags18) for later analysis or using portable gas analysis systems19) to determine oxygen uptake (and in some cases also CO2 production). Heart rate monitoring requires measurement of heart rate (HR)20) during the activity, and a separate ‘calibration’ of the worker’s individual relation between HR and oxygen uptake to then deduct oxygen uptake (with EC directly linked to this) from the measured HR. Time motion analysis included analysing worker’s movement and the time spent on each movement through video analysis. In this case, the investigator analysed every second spent by each worker during every work shift5). This method has been well-received by the scientific community and could be implemented more frequently in the future because it is very precise and provides both qualitative and quantitative information on the work performed21). However, time-motion analysis is very time-consuming, since more than 20 h are needed to record and analyse a single work shift5). Thus, large-scale assessments of workers across different agriculture jobs require significant personnel and financial resources.

Synthesis of quantitative data

We used data from all 61 studies, including a total of 1,667 workers, to provide an estimated EC for each NACE code across the five selected industries via meta-analysis (Table 2) using the data reported in the studies of Table 1. Given that the physical characteristics of job types included in some NACE codes were overlapping, the data from all studies assessing EC in these jobs were merged to provide a single EC (Table 2). Details about the estimation of EC are provided below, while the EC data of all the studied tasks for each of the five selected industries are illustrated in Fig. 3. The EC data of all the tasks described below appear in an Appendix.
Table 2.

Estimated energy cost for each NACE description across the five industries

IndustryNACE code and descriptionEnergy cost

kcal/minW1
TourismI55Accommodation3.132 ± 0.269 (♂♀)218 (♂♀)
I56Food and beverage service activities1.916 ± 0.630 (♂♀)134 (♂♀)

AgricultureAAgriculture, forestry and fishing6.022 ± 2.52 (♂) / 2.879 ± 1.01 (♀)420 (♂) / 200 (♀)

ConstructionF41–F43 Construction of buildings, civil engineering, specialised construction activities4.950 ± 1.58 (♂)345 (♂)

ManufacturingC10–C12 Manufacture of food products, beverages & tobacco products3.020 (♂) / 2.030 (♀)2210 (♂) / 142 (♀)2
C13–C14Manufacture of textiles and wearing apparel2.903 ± 0.60 (♂) / 1.743 ± 0.54 (♀)202(♂) / 122(♀)
C15Manufacture of leather and related products2.850 ± 0.21 (♂)200 (♂)
C16Manufacture of wood and of products of wood and cork, except furniture; manufacture of articles of straw and plaiting materials4.130 ± 0.68 (♂)288 (♂)
C17Manufacture of paper and paper products5.420 ± 1.24 (♂)378 (♂)
C18Printing and reproduction of recorded media2.90 ± 1.06 (♂)202 (♂)
C19Manufacture of coke and refined petroleum products6.35 (♂) / 5.52 (♀)3443 (♂) / 385 (♀)3
C20–C21Manufacture of chemicals and chemical products and basic pharmaceutical products4.86 ± 1.25 (♂)339 (♂)
C22Manufacture of rubber and plastic products3.92 ± 1.05 (♂)273 (♂)
C23Manufacture of other non-metallic mineral products2.58 ± 2.21 (♂)180 (♂)
C24Manufacture of basic metals5.052 ± 1.01 (♂)352 (♂)
C25Manufacture of fabricated metal products, except machinery and equipment2.51 ± 0.90 (♂) / 3.59 ± 0.76 (♀)175 (♂) / 250 (♀)
C26–C27Manufacture of computer, electronic and optical products and electrical equipment3.65 ± 0.87 (♂)255 (♂)
C28Manufacture of machinery and equipment 3.263 ± 0.86 (♂) / 2.20 ± 0.82 (♀)228 (♂) / 153 (♀)
C29–C30Manufacture of motor vehicles, trailers & semi-trailers and other transport equipment3.367 ± 0.73 (♂) / 2.82 ± 0.67 (♀)235 (♂) / 197 (♀)
C31Manufacture of furniture3.090 (♂)4215 (♂)4
C32Other manufacturing3.809 ± 1.09 (♂) / 3.029 ± 1.25 (♀)266 (♂) / 211(♀)
C33Repair and installation of machinery & equipment4.900 ± 1.76 (♂)342 (♂)

TransportationH49Land transport and transport via pipelines3.811 ± 0.55 (♂)266 (♂)
H50Water transport2.550 ± 1.54 (♂)178 (♂)
H51Air transport1.847 ± 0.40 (♂)129 (♂)
H52Warehousing and support activities for transportation3.619 ± 2.27 (♂) / 2.367 ± 1.66 (♀)252 (♂) / 165 (♀)
H53Postal and courier activities4.107 ± 0.40 (♂)286 (♂)

1kcal/min was converted into W using the formula 1 kcal/min = 69.78 W.

2original results presented as range [(♂: 2.50–3.54, ♀: 1.56–2.50, kcal/min) (♂: 174–247, ♀: 109–174, W)];

3original results presented as range [(♂: 5.21–7.50, ♀: 4.58–6.45, kcal/min) (♂: 363–523, ♀: 319–450, W)];

4original results presented as range (♂: 2.14–4.03, kcal/min; ♂: 149–281, W).

NACE: statistical classification of economic activities in the European Community (Nomenclature statistique des activités économiques dans la Communauté Européenne); ♂: males; ♀: females; ♂♀: values apply to both males and females.

Fig. 3.

Average energy cost for each of the 325 tasks in the five selected industries which have been assessed in the 61 studied included in this analysis.

1kcal/min was converted into W using the formula 1 kcal/min = 69.78 W. 2original results presented as range [(♂: 2.50–3.54, ♀: 1.56–2.50, kcal/min) (♂: 174–247, ♀: 109–174, W)]; 3original results presented as range [(♂: 5.21–7.50, ♀: 4.58–6.45, kcal/min) (♂: 363–523, ♀: 319–450, W)]; 4original results presented as range (♂: 2.14–4.03, kcal/min; ♂: 149–281, W). NACE: statistical classification of economic activities in the European Community (Nomenclature statistique des activités économiques dans la Communauté Européenne); ♂: males; ♀: females; ♂♀: values apply to both males and females. Average energy cost for each of the 325 tasks in the five selected industries which have been assessed in the 61 studied included in this analysis. Indirect calorimetry was employed as an EC assessment method in a total of 44 studies as follows: 14 studies in agriculture22,23,24,25,26,27,28,29,30,31,32,33,34,35), 5 studies in construction36,37,38,39,40), 14 studies in manufacturing23, 41, 42,43,44,45,46,47,48,49,50,51) (some papers include more than one study), and 13 studies in transportation22, 52,53,54,55,56,57,58,59,60,61,62,63). The heart rate monitoring method was used to assess workers’ EC in 10 studies as follows: one study in the tourism industry64), seven studies in the manufacturing industry65,66,67,68,69,70,71), and two studies in the transportation industry72, 73). Time motion analysis was used as an EC assessment method in three studies as follows: one study in the tourism industry74) and two studies in the agriculture industry5, 27). Detailed information about the estimation of EC and the specific tasks assessed in each study for each NACE code is provided in the Appendix.

Discussion

Our aim in this review was to provide a detailed list of EC estimations in jobs within five major industries: (i) tourism (i.e., accommodation and food services), (ii) agriculture, (iii) construction, (iv) manufacturing, and (v) transportation. For standardization purposes, we used the statistical classification of economic activities in the European Community16), which includes 35 different job types (i.e., NACE codes) within these five industries. Through our research, which included searching through a multitude of specialized papers published across 108 yr, we were able to identify EC values for all targeted job types. The EC estimates suggest that agriculture includes the most energy-demanding jobs among the five selected industries, with an average EC of 6.0 ± 2.5 kcal/min for male and 2.9 ± 1.0 kcal/min for female workers. The tasks with the highest EC estimates within agriculture included digging, weeding, mowing, threshing and picking. Jobs in the construction industry were the 2nd most demanding in terms of EC, with an average of 4.9 ± 1.6 kcal/min for male workers (no data were found for female construction workers). Tasks such as shoveling and miscellaneous earthworks were the most physically demanding within the construction sector. The industry including the 3rd highest EC estimate was manufacturing with an average of 3.8 ± 1.1 kcal/min for male and 3.0 ± 1.3 kcal/min for female workers. It is important to note that manufacturing includes jobs with a wide range in EC estimates. For instance, jobs in coke, wood, paper, and basic metal plants show an average EC of 5.2 ± 0.9 kcal/min, while jobs in leather and mineral product manufacturing have an average EC of 2.7 ± 0.2 kcal/min. The transportation industry presented relatively moderate estimates of EC (average value 3.2 ± 1.0 kcal/min for male workers) with land transport and postal activities having the highest (average EC: 3.9 ± 0.1 kcal/min) and air transport activities the lowest EC requirements (average EC: 1.8 ± 0.4 kcal/min). Finally, jobs within the tourism industry demonstrated the lowest EC values among the five selected industries, with an average EC of 2.5 ± 0.9 kcal/min. The above energy-demanding classification of industries is important since it indicates that the workers’ energy cost can vary substantially among different jobs and industries and there is a need for a more specialized approach for each type of work. Occupational health services should take into consideration this variability when promoting methods and tools to protect workers’ health and enhance their physical, mental, and social well-being, as well as in preventing ill-health and accidents. An interesting aspect of the present analysis stems from the time emergence of the identified studies. During the pre-World War II period, the average number of relevant studies published per year was 0.22. The publications/yr increased to 0.83 in the period 1946–1975 and then declined again to 0.56 in the period 1977–2007, only to rise to 0.9 during the past 10 yr. This appears consistent with the history of the global economic growth during the 20th and 21st centuries75) and, thus, the need to assess workers’ health, performance, and productivity. Indeed, the first decades of the 20th century was characterized by rapid technological change but also by economic instability and crisis75). By the late 1930s, recovery was underway, but industrial production was, once again, disrupted due to World War II75). The period 1946–1975, was a time of rapid change and economic growth which76) was followed by a period of economic/industrial slowdown and then, from the mid-1990s, the era of the “New Economy”77). Therefore, it seems logical to postulate that the intensification of economic/industrial growth in the mid-twentieth century generated the need to measure human EC with the aim of improving workers’ efficiency, health, and safety. Nevertheless, it is important to note that the physical demands of many jobs in the studied industries have changed markedly since those times. Therefore, an update of the EC estimates in these occupations is needed, especially since several guidelines and standards are using this knowledge. During the past 10 yr, a renewal of interest regarding occupational EC has been observed which is fuelled by technological developments in wireless communication and miniaturized sensors. Another potential source for the renewed interest in this research field may stem from a shift in the load that workers are expected to perform today due to globalization in combination with national objectives for competitiveness and economic growth78). As a result, several health-related issues have emerged in occupational settings, such as burn-out syndrome4) and work exhaustion3), that need to be considered. In addition, one of the most immediate and obvious effects of climate change is the increase in environmental temperatures and workers are already affected since many workplaces are becoming very hot5, 79). Heat stress in occupational settings leads to reduced labour effort and productivity loss with detrimental effects on economic growth80). Therefore, an updated analysis looking for an optimal compromise between workers’ physiological capacity and the demands of the job, in combination with indoor/outdoor environmental conditions, is urgently needed. The EC estimation of an extensive range of different occupational settings is a necessary component in health and safety calculations/assessments according to guidelines aiming to preserve workers’ health and wellbeing. Despite our best intentions, it is important to note that the EC estimates provided in this paper should be considered through the prism of certain limitations. For instance, while some studies (e.g., Bielski69), Brun30), and Abdelhamid40)) provide a comprehensive description of several tasks included in each job, other papers (e.g., Inoue65), Davies29), and Moharana64)) provide only a single-phrase description or a job title. While we addressed the fact that the number of workers assessed in each study were different, by weighing the EC estimates provided for each NACE code, it is important to note that most of the studies assessed few or no women workers. As a consequence, we were only able to report EC estimates for women workers in 16 out of the 35 (45.7%) jobs studied. We attempted to assess the quality of the different studies and to weigh their effects against each other based on their quality, the 95% confidence intervals provided, and the heterogeneity of the data (e.g., by using the I2 statistic, funnel plots, and the software such as RevMan). Unfortunately, this was not possible because the vast majority of job tasks in the analyzed studies were assessed by only one or two studies for each sex. Even when this was not true, the participants, methods to assess EC, and precise job descriptions varied considerably between studies. For instance, as shown in Appendix Table 1, the job task “weeding” has been reported by Benedict22) during gardening, by Kahn25) during cereal farming, by Edholm34) during vineyard farming/viticulture, by Brun32) during cotton farming, by de Guzman60) during rice farming, as well as Costa33) during apple farming. It becomes evident that, even in this case—where several studies assessed the same job task—a forest plot weighing the different studies would be inappropriate. Finally, all studies included in this review have been conducted in field settings/workplaces and, thus, it is logical to assume workers have been assessed while wearing normal work uniform. However, it is important to mention that the provided EC values may underestimate the true EC by 2.4–20.9% when added (i.e., more than that worn in typical workplaces) protective clothing is worn81).

Conclusion

In this paper we provide a detailed list of EC estimates in jobs within five major industries: (i) tourism (i.e., accommodation and food services), (ii) agriculture, (iii) construction, (iv) manufacturing, and (v) transportation. It is hoped that this information will aid the development of future instruments and guidelines aiming to protect workers’ health, safety, and productivity by, for instance, helping to determine the tolerance limits for daily energy expenditure during the working hours. Future research should provide updated EC estimates in these jobs within a wide spectrum of occupational settings taking into account the sex, age, and physiological characteristics of the workers as well as the individual characteristics of each workplace. Assessing and quantifying the physical demands associated for each job task within an industry is key to fully understanding the requirements of working safely and without risks.
Table 1.

Appendix Breakdown of job types, energy cost, and workers’ sex in all agriculture studies included in this review

Agriculture study (job type)Task typeEnergy costAssessed workers’ sex

kcal/minWatts1
Benedict, 19094) (gardening)Gardening, weeding4.4307(♂)
Gardening, weeding5.6390(♂)
Gardening, digging8.6600(♂)

Farkas, 19325) (cereal farming)Mowing wheat7.7537(♂)
Mowing barley7488(♂)
Setting up stooks6.6460(♂)
Binding wheat7.3509(♂)

Kahn, 19336) (cereal farming)Ploughing6.9481(♂)
Ploughing5.4376(♂)
Thrashing rye5349(♂)
Thrashing rye4.5314(♂)
Binding oats3.3230(♀)
Binding oats4.1286(♀)
Binding rye4.2293(♀)
Binding rye4.7327(♀)
Weeding rape3.3230(♀)

Glaser, 19527) (lumberjack)Working with axe12.8890(♂)

Hettinger, 19538) (cow milking)Milking by hand4.7327(♂)
Machine milking 1 pail3.4237(♂)
Machine milking 2 pails3.9272(♂)
Cleaning milk pails4.4307(♂)

Hettinger, 19538) (ploughing)Horseploughing5.9411(♂)
Horseploughing5.1355(♂)
Tractor ploughing4.2293(♂)
Tractor ploughing4.2293(♂)

Philips, 19549) (gardening)Grass cutting4.3300(♂)
Bush clearing6.1425(♂)
Hoeing4.4307(♂)
Head planning, load 20 kg3.5244(♂)
Log carrying3.4237(♂)
Tree felling8.2572(♂)

Edholm, 197315)(vineyard farming / viticulture)Tractor driving2.2153(♂)
Truck driving1.9132(♂)
Horse-cart driving2.1146(♂)
Potato picking6.5453(♂)
Potato, filling sacks on truck3.4237(♂)
Potato, load sacks on truck9.3649(♂)
Potato grading3.1216(♂)
Orange picking3.7258(♂)
Weeding3209(♂)
Carrots, picking2.6181(♂)
Seed casting4.5314(♂)
Spray insecticide5349(♂)
Manure spreading6.3439(♂)
Prune vines4279(♂)
Scythe grass5.9411(♂)
Fork grass6418(♂)
Irrigation pipes, move7.7537(♂)
Weeding3.3230(♀)
Scything11.2781(♀)
Top carrots2.1146(♀)
Fork grass4.5314(♀)

Davies, 197610) (sugar cane farming)Cutting sugar cane10.9761(♂)

Brun,197911) (cotton farming)Picking cotton and carrying sack3.6251(♂)
Loading, collecting sacks on lorry7.1495(♂)
Opening/closing irrigation channels4.5314(♂)
Channel digging7488(♂)
Digging6.4446(♂)
Weeding5.2362(♂)
Tending threshing machine3.8265(♂)
Lifting grain sacks 4279(♂)
Winnowing4279(♂)
Tending animals5.1355(♂)
Collecting and spreading manure5.5383(♂)
Loading manure6.8474(♂)
Riding donkey/tractor2.9202(♂)
Cycling on level dirt road5.6390(♂)

Nag, 198012) (seeding)Sitting, resting169(♂)
Free walking on plane surface2.7188(♂)
Free walking on puddle field3.3230(♂)
Transplanting, bending on puddle field3.1216(♂)
Germinating seeder8.2572(♂)
Germinating seeder (IRRI type)9.6669(♂)
Manual threshing by beating4.6320(♂)
Pedal threshing6.6460(♂)
Pedal threshing, helper3.2223(♂)

Brun, 198113)(general farming)Lying1.497(♂)
Sitting1.497(♂)
Standing1.497(♂)
Walking3.6251(♂)
Walking slowly2.9202(♂)
Walking fast4.2293(♂)
Cycling4.4307(♂)
Sowing3.9272(♂)
Thinning out and replanting3.8265(♂)
Hoeing5.1355(♂)
Land clearing6.9481(♂)
Sorghum harvest: standing, cutting 2.4167(♂)
Bent forward, uprooting potatoes 3.9272(♂)
Plucking leaves and stems, standing6.8265(♂)
Kneeling and sorting, sweet potatoes1.8125(♂)
Cutting straw with a sickle, bent forward5.6390(♂)
Walking with a sheaf of straw on head 3.4237(♂)
Pulling and breaking into pieces branches 3.8265(♂)
Cutting wood with a machete4.6320(♂)
Unloading a cart of branches3.6251(♂)
Vine weaving2.4167(♂)
Hand weaving sitting on the ground2.6181(♂)
Hand sewing1.8125(♂)
Sewing with treadle sewing machine2.4167(♂)
Clay kneading3209(♂)
Sawing a calabash by hand, bending 3.1216(♂)
Making mud bricks squatting3.3230(♂)
Standing, making a mud wall1.8125(♂)
Digging the earth with a pick-axe 6.4446(♂)
Shovelling mud4.9341(♂)

de Guzman, 198416)(rice farming)Sitting1.5104(♂)
Standing1.5104(♂)
Walking3.3230(♂)
Weeding by hand4.1286(♂)
Mechanical weeding6.7467(♂)
Pushing hand tractor6.5453(♂)
Harvesting4.4307(♂)
Threshing6.3439(♂)
Winnowing2.4167(♂)
Plowing6.9481(♂)
Harrowing6.9481(♂)
Spray5.4376(♂)
Measuring harvested palay6.9481(♂)
Germinating palay4.5314(♂)
Carrying and stacking palay5.5383(♂)
Application of fertilizer3.3230(♂)
Planting4.2293(♂)
Mowing with a scythe4.6320(♂)
Carry palay5.5383(♂)
Sitting1.283(♀)
Standing1.390(♀)
Walking2.3160(♀)
Weeding3.8265(♀)
Harvesting3.7270(♀)
Threshing4.6320(♀)
Winnowing2.5174(♀)
Planting3.9272(♀)

Brun, 199218)(general farming)Sitting inactive1.176(♀)
Standing resting1.497(♀)
Squatting washing clothes2.1146(♀)
Standing hoeing3.8265(♀)
Bending, planting potatoes3.4237(♀)
Bending harvesting potatoes2.3160(♀)
Ploughing with buffalo2.9202(♀)
Standing sowing rice2.1146(♀)
Bending, transplanting rice2.8195(♀)
Bending, cutting rice3.2223(♀)
Squatting, bundling rice2.4167(♀)
Standing, threshing rice3.9272(♀)
Walking, carrying 30–35 kg3.7258(♀)
Walking, tapping rubber2.5174(♀)

Costa, 198914)(apple farming)Apple pruning4.6320(♂)
Weeding6418(♂)
Hand spray4.8334(♂)
Mech spray2.4167(♂)
Mowing6.2432(♂)
Picking4.6320(♂)

Ioannou, 201717) (grape picking)Grape-picking4.7327(♂)
Grape-picking3.7258(♀)

Baader, 192919)(general construction)Making a wall with bricks, mortar at normal rates4279(♂)
Miscellaneous earthworks1.7118(♂)

Müller, 195820)(earthworks)Miscellaneous earthworks4.8335(♂)

Ilmarinen, 198021)(general construction)Striking/shoveling ground6.6460(♂)

Almero, 198422)(general construction)General labor, masonry, electricals, painting4.2293(♂)

Abdelhamid, 200223)(general construction)Transport concrete, cleaning up, placing concrete, removing layout/staking marks, assembling formwork, stacking, haul bricks/blocks, spread cleaning sand4.2293(♂)

Greenwood, 191932)(munition industry)Laboring5.1355(♀)
Cleaning and drying4.9341(♀)
Gauging4279(♀)
Walking and carrying 3.9272(♀)
Finishing copper bands, tool setting3.4237(♀)
Heavy turning, hoisting shelf with pulley3.3230(♀)
Stamping3.2223(♀)
Forging3.1216(♀)
Turning and finishing3209(♀)
Light turning2.5174(♀)

Kagan, 192834)(machinery assembly)Working entirely by hand5.8404(♂)
Μachines were put on a conveyor system2.8195(♂)

Farkas, 19325)(tailor industry)Cutting2.5174(♂)
Machine sewing2.7188(♂)
Hand sewing1.9132(♂)
Pressing3.9272(♂)

Lehman, 195043)(leather industry)Shoe repairing2.7188(♂)
Shoe manufacturing3209(♂)

Lehman, 195043)(printing industry)Printing industry: Hand compositor2.2153(♂)
Printer2.2153(♂)
Paper layer2.5174(♂)
Book-binder2.3160(♂)

Lehman, 195043)(press goods industry)Pressing household utensils3.8265(♂)

Inoue, 195533)(paper industry)Working with hands above shoulder level, heavy lifting, standing for long periods 5.4376(♂)

Turner, 195539)(plastic and ebonite moulding)Unloading battery boxes from oven6.8474(♂)
Loading chemicals into mixer6418(♂)
Machine moulding battery plates5.1355(♂)
Casting lead balls in mould4.8334(♂)
Straightening lead contact bars4.6320(♂)
Rimming battery plates4.4307(♂)
Heavy battery plate casting4.2293(♂)
Machine fitting4.2293(♂)
Lead rolling on roller mill3.9272(♂)
Loading plates into charging vat3.9272(♂)
Moulding ebonite3.6251(♂)
Light. battery plate casting3.6251(♂)
Tool room workers 3.9272(♂)
Turners 3.7258(♂)
Joiners 3.6251(♂)
Cutting battery plates 3.3230(♂)
Plastic moulding 3.3230(♂)
Punching battery plates to size 3.3230(♂)
Machinists (engineering) 3.1216(♂)
Sheet metal worker 3209(♂)
Joiner trainee 3209(♂)
Medium assembly work 2.7188(♂)
Typewriter mechanic trainee2.1146(♂)

Ford, 195840)(metal industry)Metal product manufacturing2.5174(♂)

Raven, 197338)(aluminium smelting industryUsing automatic crowbar, break crust with hand jack hammer, remove cover over pots, placing carbon 4.1286(♂)

Bielski et al., 197642)(furniture industry)Sawing, belt sanding, machine, drum sander, oscillating mortising machine, spindle moulder, conveyor system, hydraulic press3.1216(♂)

Aunola et al., 197924)(machine and tool manufacturing)Foundry work, forging, welding, surface finishing, machine working, installation, assembly, inspection, storage, office 3.3/2.2230/153(♂♀)

Vankhanen, 197841)(coke industry)Coke industry work6.3/5.5439/383(♂♀)

de Guzman, 197928)(textile industry)Sitting1.2/1.283/83(♂♀)
Standing 1.3/1.290/83(♂♀)
Walking 3.2/2.6223/181(♂♀)
Ringframe spinning2.6/1.9181/132(♂♀)
Conewinding3.6/1.9251/132(♂♀)
Warping 3.2/1.5223/104(♂♀)
Weaving3.6/1.9251/132(♂♀)
Delivering and collecting boxes5.2362(♂)
Pinwinding3.3230(♂)
Loading of warp beam5.8404(♂)
Counting yarns per dent2.4167(♂)
Creeling3.4237(♂)
Weaving3.5244(♂)
Cloth cutting4.1286(♂)
Writing (sitting activity)1.390(♂)
Washing-padding2.4167(♂)
Releasing and dye mixing2.6181(♂)
Gig dyeing 22.7188(♂)
Backtending or high-curing 1.7118(♂)
Cloth inspecting 1.283(♂)

Kerimova,198736)(oils wells repairing)Oils wells repairing6.7474(♂)

Bortkiewicz, 200627)(food industry)Food manufacture process3.0/2.0209/139(♂/♀)

Dowell, 200930)(glass industry)Sitting 0.320(♂)
Standing0.641(♂)
Walking2.0–3.0139/209(♂)
Manual work0.748(♂)
Work, one arm1.6111(♂)
Work, both arms2.2153(♂)
Work, whole body2.7188(♂)

Biswas, 201225)(aluminium industry)Cast box preparation, sand handling, metal handling, furnace operation, product finishing5.5383(♂)

Kalantary, 201535)(automotive industry)Heavy pressing, manual pressing, metalworking, administrative work3.8365(♂)

De la Riva, 201629)(automotive industry)Cable cutting, pressing, assembly, taping operation, electrical testing, quality inspection, material handling2.8195(♂♀)

Durnin, 196731) (wood industry)Carpenter -assembling3.9272(♂)
Carpenter-finishing2.9202(♂)
Cabinet maker5.6390(♂)
Laminating machine operator4279(♂)
Milling machine operator3.8265(♂)
Sanding machine operator4.3300(♂)
Spray painter 3.9272(♂)
Wood stainer4.7327(♂)

Durnin, 196731)(chemical industry)Machine operator-oil refining3.6251(♂)
Despatch3.6251(♂)
Grinding4.9341(♂)
Stirring machine operator5.9411(♂)
Stock room work6.3439(♂)

Bliss, 196426)(electrical industry)Armature winding2.2153(♂)
Battery plate casting3.9272(♂)
Battery plate punching and cutting3.4237(♂)
Coil assembly4279(♂)
Dipper5.4376(♂)
Ebonite moulding3.4237(♂)
Galvanizing4.7327(♂)
Materials handling3.3230(♂)
Punch press operator4.2293(♂)
Relay2.3160(♂)
Radio mechanics2.7188(♂)
Rolling machine operator2.7188(♂)
Stock room work4.2293(♂)
Trimming4.2293(♂)
Wire drawing machine operator4.1286(♂)

Benedict, 19094)(land transportation)Driving a car2.8195(♂)

Benedict, 19094)(land transportation)Driving a motor cycle3.4237(♂)

Crowden, 194156)(postal work)Postal delivery, climbing stairs at usual pack4279(♂)

Karpovich, 194646)(air transportation)Airplane piloting1.7118(♂)

Corey, 194847)(air transportation)Airplane piloting1.7118(♂)

Lehman, 195937)(cleaning transport facilities)Sweeping inside a tram3.4237(♀)
Washing inside and outside of trams4279(♀)
Washing car3.4237(♀)
Sweeping in a hall4.2293(♀)

Das, 196651)(cargo)Load carrying 27 kg6428(♂)

Littell, 196948)(air transportation)Aircraft piloting (light helicopter, utility helicopter, medium helicopter, fixed wing utility helicopter)1.7118(♂)

Rohmert, 197454)(postal work)Distribute letters, recording discard, empty bag, load/undload the bags in the wagon, repack and stow bag in cargo4.3300(♂)

Malhotra, 197645)(water transportation)Submarine sailing2.5174(♂)

de Guzman, 197853)(transportation support activities)Office work1.6/1.4111/97(♂/♀)

Samanta, 198752)(warehousing)Load carrying4.8544(♂)

Thornton, 198449)(air transportation)Helicopter piloting2.5174(♂)

Theurel, 200855)(postal work)Postman work3.7258(♂)

Pradhan, 201744)(land transportation)Bus driving3.9272(♂)

1kcal/min was converted into Watts using the formula 1 kcal/min = 69.78 Watts.

  6 in total

1.  Indicators to assess physiological heat strain - Part 2: Delphi exercise.

Authors:  Leonidas G Ioannou; Petros C Dinas; Sean R Notley; Flora Gofa; George A Gourzoulidis; Matt Brearley; Yoram Epstein; George Havenith; Michael N Sawka; Peter Bröde; Igor B Mekjavic; Glen P Kenny; Thomas E Bernard; Lars Nybo; Andreas D Flouris
Journal:  Temperature (Austin)       Date:  2022-03-27

Review 2.  Occupational heat strain in outdoor workers: A comprehensive review and meta-analysis.

Authors:  Leonidas G Ioannou; Josh Foster; Nathan B Morris; Jacob F Piil; George Havenith; Igor B Mekjavic; Glen P Kenny; Lars Nybo; Andreas D Flouris
Journal:  Temperature (Austin)       Date:  2022-04-26

3.  A free software to predict heat strain according to the ISO 7933:2018.

Authors:  Leonidas G Ioannou; Lydia Tsoutsoubi; Konstantinos Mantzios; Andreas D Flouris
Journal:  Ind Health       Date:  2019-03-27       Impact factor: 2.179

4.  Work strain and thermophysiological responses in Norwegian fish farming - a field study.

Authors:  Mariann Sandsund; Øystein Wiggen; Ingunn M Holmen; Trine Thorvaldsen
Journal:  Ind Health       Date:  2021-10-05       Impact factor: 2.179

5.  Occupational Heat Stress: Multi-Country Observations and Interventions.

Authors:  Leonidas G Ioannou; Konstantinos Mantzios; Lydia Tsoutsoubi; Eleni Nintou; Maria Vliora; Paraskevi Gkiata; Constantinos N Dallas; Giorgos Gkikas; Gerasimos Agaliotis; Kostas Sfakianakis; Areti K Kapnia; Davide J Testa; Tânia Amorim; Petros C Dinas; Tiago S Mayor; Chuansi Gao; Lars Nybo; Andreas D Flouris
Journal:  Int J Environ Res Public Health       Date:  2021-06-10       Impact factor: 3.390

6.  Accuracy of metabolic rate estimates from heart rate under heat stress-an empirical validation study concerning ISO 8996.

Authors:  Peter Bröde; Bernhard Kampmann
Journal:  Ind Health       Date:  2018-12-29       Impact factor: 2.179

  6 in total

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