| Literature DB >> 29899581 |
Kabita Kharel1, Linda J Mason1, Scott B Williams2, Larry L Murdock1, Ibrahim B Baoua3, Dieudonne Baributsa1.
Abstract
Purdue Improved Crop Storage (PICS) bags were designed to reduce grain storage losses on smallholder farms. The bag consists of three layers: two high-density polyethylene liners fitted inside a woven polypropylene bag. Recently, farmer groups, development relief programs, and government food security agencies have shown interest in PICS bags for large-scale use. PICS bags are conventionally closed by a twist-tie (TT) method, which involves twisting, folding, and tying the lip of each layer individually with a cord. This is not only time and labor intensive, but also may affect the integrity of the liners. We evaluated three new bag closure methods: i) inner liner rolled onto itself and middle liner fold-tied (IR), ii) both liners folded together and tied (FT), and iii) both liners folded and tied separately (FS), along with the conventional twist tie (TT) method. The time to close partially or fully filled 50 kg-capacity PICS bags filled with maize grain was assessed. Results showed that FT was the most time-saving method, reducing bag sealing time by >34% versus the usual TT method. The average internal oxygen levels reached <2% within a week in bags containing grain highly infested with Sitophilus zeamais, while it remained >5% levels for less-infested bags. In both cases, insect population growth was suppressed. Oxygen depletion rates among tying methods remained the same regardless of the closure method used. When large numbers of bags need to be closed, the time-saving FT method is a good alternative PICS sealing method over the conventional twist-tie approach.Entities:
Keywords: Bag sealing; Hermetic storage; Maize storage; PICS bags; Sitophilus zeamais
Year: 2018 PMID: 29899581 PMCID: PMC5992327 DOI: 10.1016/j.jspr.2018.04.002
Source DB: PubMed Journal: J Stored Prod Res ISSN: 0022-474X Impact factor: 2.643
Fig. 1Procedure for folding the liners of PICS bags: A = PICS bags with grain before sealing -inner liner, middle liner folded, and the external woven bag; B = Air is being pushed out of inner plastic liner; C = the inner liner is folded down to one-half; D = the inner liner is being tied with zip-tie.
Live and dead adults of Sitophilus zeamais (Means ± SE, in 335 g samples), and percent relative damage (Rd, Means ± SE) of low and high infested maize grain after three months of storage in PICS bags closed using different sealing methods.
| Sealing methods | Low infestation | High infestation | ||||
|---|---|---|---|---|---|---|
| Live | Dead | Rd (%) | Live | Dead | Rd (%) | |
| Initial infestation | 3.25 ± 0.56 a | 2.08 ± 0.39 a | – | 78.71 ± 6.70 a | 28.29 ± 2.01a | – |
| TT after 3 months | 0.06 ± 0.06 b | 0.67 ± 0.21 b | 0.97 ± 0.36 | 0.00 ± 0.00 b | 10.16 ± 2.21b | 0.96 ± 0.39 |
| IR after 3 months | 0.17 ± 0.09 b | 0.50 ± 0.19 b | 1.49 ± 0.64 | 0.22 ± 0.10 b | 11.56 ± 3.15 b | 1.16 ± 0.35 |
| FT after 3 months | 0.06 ± 0.06 b | 0.67 ± 0.18 b | 0.69 ± 0.38 | 0.00 ± 0.00 b | 10.50 ± 2.12 b | 0.91 ± 0.24 |
| FS after 3 months | 0.06 ± 0.06 b | 0.61 ± 0.20 b | 1.47 ± 0.72 | 0.06 ± 0.06 b | 13.27 ± 2.20 b | 1.41 ± 0.39 |
| ANOVA | F4,91 = 22.3, | F4,91 = 6.65, | F3,44 = 0.43, | F4,91 = 101, | F4,91 = 12.4, P < 0.01 | F3,44 = 0.5, |
Means within the same column followed by the same letter are not significantly different at P ≥ 0.05.
Sealing methods: TT = Conventional Twist-tied, IR = Inner liner rolled and outer fold-tied, FT: Both liners folded and tied together, FS: Both plastic liners folded and tied separately.
Time required to seal PICS bags using the four different sealing methods.
| Sealing methods | Bag closing time (sec) (Mean ± SE) | ||
|---|---|---|---|
| 35 kg | 50 kg | Combined data | |
| TT | 76.91 ± 2.30 a | 72.50 ± 2.22 a | 75.15 ± 1.65 a |
| IR | 61.95 ± 1.70 b | 57.87 ± 1.64 b | 60.32 ± 1.23 b |
| FT | 51.55 ± 1.19 c | 46.78 ± 1.30 c | 49.73 ± 0.92 c |
| FS | 83.31 ± 2.31 a | 73.25 ± 2.20 a | 79.28 ± 1.73 a |
| ANOVA | F3,188 = 54.80, | F3,124 = 45.54, | F3,316 = 92.14, |
Means within the same column followed by the same letter are not significantly different at P ≥ 0.05.
Sealing methods: TT = Conventional Twist-tied, IR = Inner liner rolled and outer fold-tied, FT: Both liners folded and tied together, FS: Both plastic liners folded and tied separately.
Fig. 2Internal oxygen levels (v/v%) in the PICS bags sealed with different sealing methods. Top: low-infested bags; bottom: high-infested bags. 1. Infested bags: TT = Conventional Twist-tied, IR = Inner liner rolled and outer fold-tied, FT: Both liners folded and tied together, FS: Both plastic liners folded and tied separately; 2. Control, non-infested, bags: TTN = Conventional Twist-tied, IRN = Inner liner rolled and outer fold-tied, FTN: Both liners folded and tied together, FSN: Both plastic liners folded and tied separately.
Germination (Mean ± SE) of low and high infested maize grain after three months of storage in PICS bags closed using different sealing methods.
| Sealing methods | Percent Germination | |||
|---|---|---|---|---|
| Low infestation study | High infestation study | |||
| Control | Infested | Control | Infested | |
| Initial | 82.4 ± 1.3 | 74.6 ± 1.1 | ||
| TT after 3 months | 82.0 ± 5.9 | 86.3 ± 3.1 | 71.0 ± 5.6 | 76.7 ± 6.8 |
| IR after 3 months | 80.0 ± 1.9 | 78.3 ± 1.8 | 77.0 ± 3.5 | 77.3 ± 4.1 |
| FT after 3 months | 85.0 ± 5.4 | 83.7 ± 5.6 | 75.7 ± 3.2 | 74.7 ± 4.3 |
| FS after 3 months | 81.7 ± 1.9 | 82.3 ± 3.3 | 74.0 ± 4.4 | 75.3 ± 5.6 |
| ANOVA | F3,8 = 0.59, | F3,8 = 1.05, | F3,8 = 0.46, | F3,8 = 0.09, |
Means within the same column are not significantly different at P ≥ 0.05.
Sealing methods, Sealing methods: TT = Conventional Twist-tied, IR = Inner liner rolled and outer fold-tied, FT: Both liners folded and tied together, FS: Both plastic liners folded and tied separately.