Quantification of main and trace metal components in the fly ash of waste-to-energy plants located in Germany and Switzerland: An overview and comparison of concentration fluctuations within and between several plants with particular focus on valuable metals.

The elemental composition of fly ash from six waste-to-energy (WTE) plants in Germany and two WTE plants in Switzerland were analyzed. Samples were taken daily over a period of one month and mixed to a composite sample for each German plant. From two Swiss plants, two and three of these composite samples, respectively, were collected for different months in order to assess temporal differences between these months. In total, 61 elements, including rare earth elements, were analyzed using ICP-OES and ICP-MS. The analysis method was validated for 44 elements either by reference materials (BCR 176R and NIST 1633c) or analysis with both methods. Good recoveries, mostly ±10%, and high agreements between both methods were achieved. As long as no additives from flue gas cleaning were mixed with the fly ash, quite similar element contents were observed between all of the different incinerators. For most elements, the variations between the different months within the two Swiss plants were lower than differences between various plants. Especially main components show low variations between different months. To get a more detailed insight into temporal fluctuations within the mentioned Swiss plants, the concentrations of Zn, Pb, Cu, Cd, Sb, and Sn are presented over a period of three years (Jan. 2015 - Oct. 2017). The concentration profiles are based on weekly composite samples (consisting of daily taken samples) analyzed by the routine control of these plants using ED-XRF. The standard deviations of the average concentrations were around 20% over the three years for the regarded elements. The fluctuations were comparable at both plants. Due to the relatively low temporal concentration fluctuations observed within the plants, fly ash would be a continuous and constant source of secondary raw materials. Beside Zn, Pb, Cu, and Cd, which were already recovered on an industrial scale, Sb, Sn, and Bi also show a high potential as secondary raw material due to the high concentration of these elements in fly ash.