Generation of Solid Foams with Controlled Polydispersity Using Microfluidics.

Many properties of solid foams depend on the distribution of the pore sizes and their organization in space. However, these two parameters are very difficult to control with most traditional foaming techniques. Here we show how microfluidics can be used to tune the polydispersity of the foams (mono- vs different polydispersities) and the spatial organization of the pores (ordered vs disordered). For this purpose, the microfluidic flow-focusing technique was modified such that the gas pressure oscillates periodically, which translates into periodically oscillating bubble sizes in the liquid foam template. The liquid foams were generated from chitosan solutions and then gelled via cross-linking with genipin before we freeze-dried them to obtain a solid foam with a specific structure. The study at hand fills two existing scientific gaps. On the one hand, we present a novel approach for the generation of foams with controlled polydispersity. On the other hand, we obtained a solid foam with a new structure for foam templating consisting of rhombic dodecahedra. The controlled variation of the foam's structure will allow studying systematically structure-property relations. Moreover, being fully biobased, this type of solid foam is a suitable candidate for applications in tissue engineering.