| Literature DB >> 29220393 |
Feng-Que Pei1, Dong-Bo Li1, Yi-Fei Tong1, Fei He1.
Abstract
Human involvement influences traditional service quality evaluations, which triggers an evaluation's low accuracy, poor reliability and less impressive predictability. This paper proposes a method by employing a support vector machine (SVM) and Dempster-Shafer evidence theory to evaluate the service quality of a production process by handling a high number of input features with a low sampling data set, which is called SVMs-DS. Features that can affect production quality are extracted by a large number of sensors. Preprocessing steps such as feature simplification and normalization are reduced. Based on three individual SVM models, the basic probability assignments (BPAs) are constructed, which can help the evaluation in a qualitative and quantitative way. The process service quality evaluation results are validated by the Dempster rules; the decision threshold to resolve conflicting results is generated from three SVM models. A case study is presented to demonstrate the effectiveness of the SVMs-DS method.Entities:
Mesh:
Year: 2017 PMID: 29220393 PMCID: PMC5722377 DOI: 10.1371/journal.pone.0189189
Source DB: PubMed Journal: PLoS One ISSN: 1932-6203 Impact factor: 3.240
Fig 1The proposed algorithm of SVMs-DS.
Fig 2Key sensors in the production line.
Fig 3The monitor of liquid level position.
The features of the production process.
| System | Features and Numbers |
|---|---|
| Production preparation process | Belt/Flux/Air pressure battery separator air blowing/servo reset/reset/fault detection, etc. 43 items in total. |
| Feeding system | The main grid direction of cell/the number of feed/step forward or backward/step specifications, etc. 13 items in total. |
| Loading system | Status of suction fan/Suction position of cell discharge area/separation air knife/cylinder waiting position/grab position, etc. 18 items in total. |
| CCD vision system | Number of NG pieces/battery plate specifications/cell edge detection/silk screen detection/corner detection/grid line detection/calibration of the standard features, etc. 66 items in total. |
| Manipulator transfer system | Reset button/ROB connection status/fetch to CCD platform/battery box to CCD/battery box to the adjust platform/the adjust platform to the CCD camera features, etc. 20 items in total. |
| Release system | Continuous welding traction/tension tightened state, etc. 8 items in total. |
| Pressure belt system | Fault status/welding band bending/bending cylinder, etc. 7 items in total. |
| Cutting mechanism system | Tape length/tail-tail empty state and length/number of cells/cut-and-hold state, etc. 18 items in total. |
| Welding platform system | Insulation state and insulation temperature/cooling state and cooling temperature, etc. 15 items in total. |
| Photovoltaic welding systems | Real-time production/welding temperature/traction jaw/welding time/conveyor speed, etc. 25 items in total. |
| Film system | Film material selection/film to tighten/film transfer mechanism state/floor temperature conditions, etc. 12 items in total. |
| Lateral transfer system | Lateral movement state/full number of NG box/finished box full inspection, etc. 11 items in total. |
| Flip mechanism | Transport state/adsorption mechanism state/adsorption flip state, etc. 9 items in total. |
| To be classified | Discharge OK/NG inspection/cumulative capacity/welding frequency/number of welding/the number of NG/machine speed/welding light power, etc. 44 items in total. |
The standard value of features.
| Features | Standard | Features | Standard | Features | Standard |
|---|---|---|---|---|---|
| Welding temperature | Number | Film transfer mechanism | 0/1/2 | Numbers of every battery string | 1–30 |
| The count of cells in one piece | 1–12 | Gas welding pieces | 0–100 | Number of site battery strings | Number |
| Pressure of Flux spray(MPa) | 0.05–0.09 | Checking box weight of 90 degrees flips | 270–330 | The delay of putting down the pieces | 100–3000 |
| Full strings number of NG box | 1–30 | Last string offset length | 0–10 | Belt correction(mm) | 0–10 |
| "Feed Forward" button count | 1-n | Pieces produced | Number | Material selection | 0/1/2/3/4 |
| The length of welding time | 1500–300 | Extension of welding time | 0–200 | 1–4#Preheating temperature | 0–200 |
| NG alarm limit | 15/25 | Edge defects | 1/2/3/4 | 180 degrees flip | 0131/0132 |
| Screen offset | 100–250 | The number under one piece | Number | Position of welding device | 0/1/2/3 |
| 90 degrees flip | 0/1/3/4/5/6/7 | Air pressure(MPa) | 0.55–0.70 | Cell spacing | 0–6 |
| Screen offset level | 0005–0015 | Power of lamp (%) | 0/100 | Power of welding light box(%) | 0–100 |
| Checking box height of 90 degrees flips | 270–330 | Acceleration time of conveyor belt | 100–2000 | Deceleration time of conveyor belt | 100–200 |
| — | — | — | — | — | — |
The normalization of all the samples.
| Feature1 | Feature2 | … | Feature 55 | Feature 56 | Feature 57 | |
|---|---|---|---|---|---|---|
| Sample1 | 0.409396 | 0.222222 | … | 0.73 | 0.975 | 0.316583 |
| Sample 2 | 0.278523 | 0.703704 | … | 0.58 | 0.45 | 0.924623 |
| Sample 3 | 0.85906 | 0.398148 | … | 0.91 | 0.875 | 0.035176 |
| Sample 4 | 0.177852 | 0.074074 | … | 0.64 | 0.725 | 0.723618 |
| Sample 5 | 0.325503 | 0.833333 | … | 0.97 | 0.275 | 0.884422 |
| Sample 6 | 0.97651 | 0.259259 | … | 0.73 | 0.425 | 0.417085 |
| … | … | … | … | … | … | … |
| Sample 192 | 0.137584 | 0.111111 | … | 0.88 | 0.475 | 0.050251 |
| Sample 193 | 0.177852 | 0.157407 | … | 0.4 | 0.725 | 0.844221 |
| Sample 194 | 0.83557 | 0.87963 | … | 0.07 | 0.45 | 0.211055 |
| Sample 195 | 0.483221 | 0.722222 | … | 0.28 | 1 | 1 |
| Sample 196 | 0.902685 | 0.861111 | … | 0.19 | 0.2 | 0.984925 |
The results after the SVMs in three different kernel functions.
| ATW | RBF SVM1 | Linear SVM2 | Sigmoid SVM3 | Feature1 | … | Feature 57 |
|---|---|---|---|---|---|---|
| 5 | 5 | 4 | 5 | 2.36 | … | 52 |
| 2 | 2 | 2 | 3 | 0.67 | … | 187 |
| 2 | 1 | 2 | 1 | 2.29 | … | 198 |
| 2 | 2 | 2 | 3 | 0.57 | … | 5 |
| 3 | 3 | 2 | 3 | 0.8 | … | 195 |
| 3 | 3 | 3 | 5 | 0.63 | … | 137 |
| 2 | 3 | 2 | 2 | 0.29 | … | 158 |
| 3 | 5 | 3 | 3 | 0.64 | … | 169 |
The BPAs of the contradictory results.
| Kernel | ATW | Predict | Level 1 | Level2 | Level3 | Level4 | Level5 |
|---|---|---|---|---|---|---|---|
| RBF | 5 | 5 | 0.009204 | 0.008681 | 0.06878 | 0.626556 | 0.286779 |
| 2 | 2 | 0.023804 | 0.534545 | 0.309293 | 0.079959 | 0.052399 | |
| 2 | 1 | 0.478178 | 0.462232 | 0.037892 | 0.015048 | 0.00665 | |
| 2 | 2 | 0.006582 | 0.6427 | 0.3004 | 0.037672 | 0.012621 | |
| 3 | 3 | 0.05187 | 0.322311 | 0.29788 | 0.255951 | 0.071988 | |
| 3 | 3 | 0.017846 | 0.037589 | 0.541809 | 0.089278 | 0.313479 | |
| 2 | 3 | 0.010682 | 0.4041 | 0.4766 | 0.086518 | 0.0221 | |
| 3 | 5 | 0.018971 | 0.046442 | 0.423176 | 0.075565 | 0.425847 | |
| Linear | 5 | 4 | 0.006913 | 0.045982 | 0.213967 | 0.247951 | 0.485187 |
| 2 | 2 | 0.115679 | 0.411837 | 0.292835 | 0.094925 | 0.084724 | |
| 2 | 2 | 0.110726 | 0.655221 | 0.120995 | 0.062552 | 0.050506 | |
| 2 | 2 | 0.035896 | 0.6156 | 0.2706 | 0.023049 | 0.054846 | |
| 3 | 2 | 0.073522 | 0.187599 | 0.319974 | 0.260061 | 0.158843 | |
| 3 | 3 | 0.042226 | 0.073972 | 0.569167 | 0.085034 | 0.229602 | |
| 2 | 2 | 0.030435 | 0.615 | 0.3176 | 0.019965 | 0.01703 | |
| 3 | 3 | 0.043486 | 0.049395 | 0.619525 | 0.03028 | 0.257313 | |
| Sigmoid | 5 | 5 | 0.010895 | 0.0121 | 0.051024 | 0.25966 | 0.666321 |
| 2 | 3 | 0.024652 | 0.394896 | 0.446953 | 0.090885 | 0.042615 | |
| 2 | 1 | 0.491324 | 0.462232 | 0.026476 | 0.013798 | 0.00617 | |
| 2 | 3 | 0.004927 | 0.4655 | 0.4897 | 0.028835 | 0.011029 | |
| 3 | 3 | 0.029397 | 0.095971 | 0.467016 | 0.34441 | 0.063206 | |
| 3 | 5 | 0.012669 | 0.033449 | 0.373827 | 0.003689 | 0.576366 | |
| 2 | 2 | 0.082888 | 0.5326 | 0.2769 | 0.074016 | 0.033545 | |
| 3 | 3 | 0.00914 | 0.017691 | 0.700537 | 0.021671 | 0.250961 |
The recognition framework of the first sample.
| Kernel | ATW level | Fusion level | ATWBPA | PREBPA | |
|---|---|---|---|---|---|
| 5 | 5 | 0.2868 | 0.6266 | 0.0867 | |
| 5 | 4 | 0.4852 | 0.2480 | 0.2669 | |
| 5 | 5 | 0.6663 | 0.2597 | 0.0740 |
The fusion results of the first step.
| Kernel | ATW level | Fusion level | ATWBPA | PREBPA | |
|---|---|---|---|---|---|
| 5 | 5 | 0.2868 | 0.6266 | 0.0867 | |
| 5 | 4 | 0.4852 | 0.2480 | 0.2669 | |
| 5 | 4 | 0.4380 | 0.4892 | 0.0728 |
The fusion results of the second step.
| Kernel | ATW level | Fusion level | ATWBPA | PREBPA | |
|---|---|---|---|---|---|
| 5 | 4 | 0.4380 | 0.4892 | 0.0728 | |
| 5 | 5 | 0.6663 | 0.2597 | 0.0740 | |
| 5 | 5 | 0.6880 | 0.2993 | 0.0127 |
The fusion results of the contradictory results.
| ATW level | Fusion level | ATWBPA | PREBPA | |
|---|---|---|---|---|
| 5 | 5 | 0.6880 | 0.2993 | 0.0127 |
| 2 | 2 | 0.6453 | 0.3005 | 0.0541 |
| 2 | 2 | 0.8400 | 0.1561 | 0.0039 |
| 2 | 2 | 0.8212 | 0.1775 | 0.0013 |
| 3 | Uncertain | 0.3371 | 0.0439 | 0.6190 |
| 3 | 3 | 0.8624 | 0.1306 | 0.0070 |
| 2 | 2 | 0.7529 | 0.2384 | 0.0087 |
| 3 | 3 | 0.8663 | 0.1297 | 0.0040 |
Parameters of fusion.
| Iterations | Total number of support vectors | Prediction accuracy | |
|---|---|---|---|
| RBF | 100 | 87 | 93.4783 |
| Linear | 149 | 90 | 95.6522 |
| Sigmoid | 84 | 117 | 91.3043 |
| D-S Fusion | - | - | 97.8261 |