Achim von Keudell1, Carles Corbella1. 1. Experimentalphysik II, Ruhr-Universität Bochum, Universitystr. 150, D-44801 Bochum, Germany.
Abstract
The interaction of plasmas with surfaces is dominated by synergistic effects between incident ions and radicals. Film growth is accelerated by the ions, providing adsorption sites for incoming radicals. Chemical etching is accelerated by incident ions when chemical etching products are removed from the surface by ion sputtering. The latter is the essence of anisotropic etching in microelectronics, as elucidated by the seminal paper of Coburn and Winters [J. Appl. Phys. 50, 3189 (1979)]. However, ion-radical-synergisms play also an important role in a multitude of other systems, which are described in this article: (1) hydrocarbon thin film growth from methyl radicals and hydrogen atoms; (2) hydrocarbon thin film etching by ions and reactive neutrals; (3) plasma inactivation of bacteria; (4) plasma treatment of polymers; and (5) oxidation mechanisms during reactive magnetron sputtering of metal targets. All these mechanisms are unraveled by using a particle beam experiment to mimic the plasma-surface interface with the advantage of being able to control the species fluxes independently. It clearly shows that the mechanisms in action that had been described by Coburn and Winters [J. Appl. Phys. 50, 3189 (1979)] are ubiquitous.
The interaction of plasmas with surfaces is dominated by synergistic effects between incident ions and radicals. Film growth is accelerated by the ions, providing adsorption sites for incoming radicals. Chemical etching is accelerated by incident ions when chemical etching products are removed from the surface by ion sputtering. The latter is the essence of anisotropic etching in microelectronics, as elucidated by the seminal paper of Coburn and Winters [J. Appl. Phys. 50, 3189 (1979)]. However, ion-radical-synergisms play also an important role in a multitude of other systems, which are described in this article: (1) hydrocarbon thin film growth from methyl radicals and hydrogen atoms; (2) hydrocarbon thin film etching by ions and reactive neutrals; (3) plasma inactivation of bacteria; (4) plasma treatment of polymers; and (5) oxidation mechanisms during reactive magnetron sputtering of metal targets. All these mechanisms are unraveled by using a particle beam experiment to mimic the plasma-surface interface with the advantage of being able to control the species fluxes independently. It clearly shows that the mechanisms in action that had been described by Coburn and Winters [J. Appl. Phys. 50, 3189 (1979)] are ubiquitous.
The interaction of low temperature plasmas with solid surfaces is at the core of many
key technologies of the 21st century. Plasma treatment of thermolabile surfaces improves plastics to
achieve wear protection or to improve barrier properties. Plasma coatings on metal
substrates provide corrosion resistance against aggressive chemicals or serve as hard
coatings to extend the lifetime of tools. Plasma etching of semiconductors is the workhorse in
microelectronics and the driver for being able to follow Moore's law over the past few
decades—the whole field of nanotechnologies relies heavily on the capabilities of plasma
processes. All this is linked to the nonequilibrium character of plasmas, where the energy
is invested in ionization and dissociation of species and not necessarily in the heating of
the whole reaction volume. Thereby, the surfaces can remain cold while the surface reaction is triggered by
incident reactive species. These heterogeneous surface reactions, however, are very complex because they may
be governed by various synergisms and antisynergism among the particles, ions, electrons,
photons, and radicals interacting at a growing or etched
surface. The
unraveling of these mechanisms directly in plasma experiments is difficult because all
processes may occur simultaneously and any separation may remain ambiguous. This can be
resolved by means of particle beam experiments using quantified beams of different species
in an ultra-high-vacuum (UHV) environment with independent control of their fluxes and
energies. Thanks to the independent control of particle sources, synergistic effects can be
identified.The most famous example of such a particle beam approach was presented by the pioneering work by
Coburn and Winters on reactive etching of silicon. They showed that the etch rate of silicon or silicon oxide is significantly
enhanced if reactive fluorine species and ions impact on the surface simultaneously. They
coined the expression chemical sputtering to describe a process either where the
chemical reaction creates an intermediate at the surface, which is then sputtered by the ions due to the
lower surface
binding energy, or where the ions damage the surface and make it accessible to the incident reactive
neutrals. The most direct proof of the chemical sputtering process is the observation of a significant
time delay, in the range of milliseconds, between an incident ion and the desorbing species
caused by the out-diffusion of the etch products. Such a time delay was directly observed in modulated
beam
experiments for the etching of silicon by low-energy ions and fluorine atoms. The threshold for chemical sputtering is lower than
that for physical sputtering since no momentum reversal of the incoming projectile has to
take place. The absolute erosion yield is much higher because the erosion products do not only
originate from the physical surface as in the case of physical sputtering but are also
formed within the whole penetration range of the incident ions.The ion-radical synergisms in silicon-containing plasmas are well studied. Here, we
summarize similar experiments for an organic system, the growth and etching of hydrogenated amorphous
carbon films, as well as for an inorganic system, the oxidation of metals.Hydrogenated amorphous carbon films are used with very different properties such as
diamond like coatings as wear protection or they form naturally at the first wall of
the nuclear fusion experiment when the graphite tiles interact with the hydrogen
fusion plasma. The interaction of plasmas with hydrogenated amorphous carbon films is
also an example for the atomistic processes during plasma treatment of polymers or for
the interaction of plasmas with biological systems, which are organic interfaces on
the atomistic scale. Finally, beam experiments have shed light on the effects
of ions, metastables, and UV photons during plasma sterilization and chemical
sputtering on spores.Oxidation of
a metal target during magnetron sputtering (MS) may lead to target poisoning and
a strong hysteresis of the operating parameters voltage and reactive gas flow during
MS. Therefore, the understanding of the effects of ions, radicals, reactive neutrals,
and UV photons at a metal target surface is crucial for the development of reactive
sputtering models. A prominent example is the ion-enhanced oxidation and the
ion-induced secondary electron emission (SEE) from metal and metal oxide targets that
can be described by an extension of Berg's magnetron sputter hysteresis model.All these systems and mechanisms are elucidated by using a particle beam experiment to mimic
the plasma–surface interface. Thereby, the elementary input parameter of plasma-surface
models can be uniquely measured. It clearly shows that the ion-neutral synergisms at the
plasma–surface interface are ubiquitous, as already pioneered by Coburn and Winters.
BEAM
EXPERIMENT SETUP
Generally, beam experiment setups are separated into a particle beam chamber and a
load-lock for the samples. The samples are then transferred into the particle beam chamber without
breaking vacuum. The particle beam reactor is an UHV chamber equipped with several particle sources for
the production and irradiation of known fluxes of different species. Figure 1 shows a
sketch of a beam experiment used by Jacob et al. Hot capillaries and Evenson (plasma) sources
are used to generate atom and radical beams from molecular precursors. Ion guns may consist
of ECR-based plasma sources with ion optics to obtain energetic ion beams or, more sophisticated,
may consist of an ion source setup equipped with a Wien filter for mass selection, a
beam
decelerator, and a deflection system to discriminate fast neutrals from charge exchange
collisions. The radical and ion
beams interact with the sample usually at normal incidence or with an
angle of incidence of 45°. A base pressure in the 10−7 Pa range is reached after
bake out. The working pressure is usually comprised within 10−3 and
3 × 10−2 Pa, depending on the gas throughput.
F
Sketch of an experimental setup used to perform particle beam experiments. The
preparation chamber and the beam chamber are separated by a gate valve. The
main components in the beam chamber are the ion gun system (ion source, Wien filter and
deceleration optics), two radical beam sources, and two lines of sight for
in situ diagnostics ellipsometry and FTIR. Reprinted with permission
from Jacob et al., Rev. Sci. Instrum. 74, 5123 (2003).
Copyright 2003 AIP Publishing (Ref. 7).
Sketch of an experimental setup used to perform particle beam experiments. The
preparation chamber and the beam chamber are separated by a gate valve. The
main components in the beam chamber are the ion gun system (ion source, Wien filter and
deceleration optics), two radical beam sources, and two lines of sight for
in situ diagnostics ellipsometry and FTIR. Reprinted with permission
from Jacob et al., Rev. Sci. Instrum. 74, 5123 (2003).
Copyright 2003 AIP Publishing (Ref. 7).A large variety of in situ diagnostics are used in beam experiments to
monitor the heterogeneous surface processes during particle bombardment. The optical properties of
the samples during beam irradiation can be determined by optical in situ
real time ellipsometry. On the other hand, Fourier-transform infrared spectroscopy (FTIR) in
the reflection mode provides the density of active chemical groups. Hence, creation or
etching rates of
these chemical groups shed light on the chemical state of the sample surface. Mass variation rates in
real time are obtained using a quartz crystal microbalance (QCM) so that surface coating and
sputtering
can be modeled through flux balance equations including sputter yields and sticking
coefficients. The yields of SEE can be measured using a special electrostatic collector
consisting of biased coaxial electrodes. Besides, classical in situ
diagnostics to provide the chemical composition and crystalline structure data, like x-ray
photoelectron spectroscopy (XPS), Auger electron spectroscopy and reflected high energy
electron diffraction are also usually employed during beam experiments. The
composition of the particle beams can be characterized by quadrupole mass spectrometry. The ion flux
and energy distribution of the ion
beams are measured routinely using a Faraday cup and a retarding field
energy analyzer, respectively.
EXAMPLES AND DISCUSSION
Hydrocarbon thin film
growth from CH3 and H
Amorphous hydrogenated carbon (a-C:H) films are frequently used for wear-resistant
applications. They are deposited from glow discharges using a hydrocarbon precursor gas such
as methane or acetylene. In the case of methane as the source gas, atomic hydrogen and
CH3 radicals represent the dominant growth species. Diamond deposition is a variant of
carbon deposition
from discharges using a mixture of a few percent methane in hydrogen. It is believed that
the microscopic growth mechanism consists of the adsorption of CH3 at free
surface sites,
which are created via the abstraction of surface-bonded hydrogen by incoming atomic
hydrogen. Such a
plasma process is investigated in a beam experiment using quantified beams of H atoms and
CH3 radicals, as illustrated by the growth or etch rate in Fig. 2(c) for the different combinations of H and the
CH3 flux shown in Figs. 2(a) and 2(b). One can clearly see that the growth rate is only high when
both the species interact with the surface simultaneously. The sticking coefficient of CH3
under the “hydrogen beam on” condition is 10−2. At point 2.2, the atomic
hydrogen beam is switched off and the growth rate drops significantly although the CH3
radical flux remains constant. The sticking coefficient under “H beam off” conditions is
10−4. This proves that CH3 adsorption is strongly enhanced by a
simultaneous flux of atomic hydrogen.
F
(Color online) (a) Variation in the impinging flux of H radicals normalized with
1016 cm−2 s−1. (b) Variation in the impinging flux
of CH3 radicals normalized with 2.5 × 1015 cm−2
s−1. (c) Variation in the growth and/or etch rate during exposure
of the a–C:H film to the CH3 and H beams. The numbers
indicate changes in the beam parameters during the experiment. Reprinted with permission
from von Keudell et al., Appl. Phys. Lett. 76, 676 (2000).
Copyright 2000 AIP Publishing (Ref. 16).
(Color online) (a) Variation in the impinging flux of H radicals normalized with
1016 cm−2 s−1. (b) Variation in the impinging flux
of CH3 radicals normalized with 2.5 × 1015 cm−2
s−1. (c) Variation in the growth and/or etch rate during exposure
of the a–C:H film to the CH3 and H beams. The numbers
indicate changes in the beam parameters during the experiment. Reprinted with permission
from von Keudell et al., Appl. Phys. Lett. 76, 676 (2000).
Copyright 2000 AIP Publishing (Ref. 16).The synergism between CH3 and H atoms explains very well the growth rate of amorphous
hydrogenated carbon thin films and that of diamond deposition. It was also shown,
however, that even without any activation of the surface, the sticking
coefficient of CH3 is 10−4. This result had dramatic consequences
for the design of future nuclear fusion reactors. For a long time, the first wall of a
nuclear fusion experiment consisted of graphite tiles due to their heat resistance and
compatibility with a hydrogen fusion plasma at millions of K. If a carbon atom enters such
a fusion plasma due to sputtering of the first graphite wall, the core fusion plasma
performance is not deteriorated. This is in contrast to the use of metals with high
nuclear charge as the first wall. In a future nuclear fusion reactor, the hydrogen
isotopes tritium and deuterium will be used. Due to safety reasons, an upper overall limit
for the tritium content in the nuclear machine has to be ensured. Tritium retention may
occur either in the form of the gas or bonded in surface layers or dissolved in
the metal surfaces. The interaction of a tritium-containing fusion plasma will
eventually cause the formation of CT3 when interacting with the graphite tiles.
These CT3 radicals are expected to also have a low sticking coefficient of
10−4 and may survive many wall collisions and are, therefore, able to reach
very remote locations of a nuclear fusion reactor. This corresponds to a permanent
retention of tritium because deposited C:T layers cannot easily be removed in remote flanges or pump
ducts. Consequently, the allowance limit for the tritium content in a nuclear fusion
reactor may be reached because eventually all tritium is bound in C:T layers at
inaccessible locations. This is not tolerable so that eventually the nuclear fusion
community abandoned the predominant use of carbon as the first wall material and switched
to tungsten and beryllium for the next generation of fusion reactors.
Hydrocarbon thin film etching by ions and reactive neutrals—Chemical sputtering
Synergisms at the plasma-surface interface do play a role not only in film growth of a-C:H but also
in etching. It is
known that a-C:H film erosion by hydrogen ions can occur even at low substrate temperatures
and low ion energies. This is surprising because chemical erosion by H atoms can be
excluded since it is a temperature activated process, which is negligible at the low
temperatures. Also, physical sputtering can be excluded because the ion energies
are below the threshold for this sputtering mechanism. This can be resolved by using beam experiments
exposing a-C:H layers to argon ions and a beam of hydrogen atoms. Figure 3 illustrates that sputtering by argon ions is drastically enhanced if
an additional flux of atomic hydrogen is present. The erosion rate is by far higher
than the sum of the etching rates for atomic hydrogen and Ar+ ions only. The
prediction for chemical etching is shown as the dotted line in Fig. 3, and the prediction for physical sputtering is shown as
the solid line in Fig. 3. In addition, significant
film etching is
observed even below the threshold energy for sputtering by argon ions only. A direct analysis of
the surfaces
reveals that the hydrogen content at the surface remains high in the case of a simultaneous flux of
Ar+ ions and H atoms, while it decreases in the case of a bombardment with
Ar+ ions only. This indicates that the additional flux of atomic hydrogen
leads to the incorporation of hydrogen in the film, thereby compensating the release of
bonded hydrogen caused by the incident Ar+ ions. The large difference between Y
(Ar+) and Y (Ar+|H) further shows that the C:H film surface with a high hydrogen
content is more susceptible to sputtering.
F
Erosion yield
Y(Ar+) for physical sputtering of the
a-C:H film by Ar+ ions (solid symbols) and
Y(Ar+|H) for chemical sputtering by a
simultaneous flux of Ar+ ions and H atoms (open symbols). The atom-to-ion
flux ratio is 400, and the substrate temperature is 320 K. The dashed-dotted and solid
lines are carbon erosion yields from TRIM.SP calculations. The dotted line refers to
the absolute erosion rate by H atoms only (Ref. 18).
Erosion yield
Y(Ar+) for physical sputtering of the
a-C:H film by Ar+ ions (solid symbols) and
Y(Ar+|H) for chemical sputtering by a
simultaneous flux of Ar+ ions and H atoms (open symbols). The atom-to-ion
flux ratio is 400, and the substrate temperature is 320 K. The dashed-dotted and solid
lines are carbon erosion yields from TRIM.SP calculations. The dotted line refers to
the absolute erosion rate by H atoms only (Ref. 18).In the case of physical sputtering, the momentum of an incident projectile has to be reversed
before it transfers kinetic energy to a surface atom or group to overcome the surface binding energy. In
contrast, film sputtering at ion energies below the threshold for physical
sputtering is explained by the process of “chemical sputtering,” as
defined in detail by Winters et al. According to this definition, chemical sputtering of C:H films
by Ar+ ions and H atoms can only occur if ions and H atoms interact
simultaneously with the surface: incident ions create broken bonds within the collision
cascade. These broken bonds are instantaneously passivated by the abundant flux of atomic
hydrogen. This leads to the formation of stable hydrocarbon molecules underneath the
surface. They
finally diffuse to the surface and desorb.Ion-induced surface processes not only are relevant for chemical sputtering but may also
trigger film
growth: incident
ions displace surface bonded species within the collision cascades and create thereby
dangling bonds at which incident radicals may chemisorb. Such a process is especially
important for film
growth at low ion energies, where the physical sputtering rate can be
negligible and the incident radicals have a low sticking coefficient. Film growth is, therefore, very
susceptible to any additional surface activation. A good agreement between measurements and modeling
was found by Hopf et al. for a-C:H film growth, who showed that a helium ion beam activated the
surface and
facilitated the chemisorption of incident CH3 radicals at dangling bonds with a
probability of unity. The best agreement was found if one also includes the recombination
of adjacent dangling bonds at the surface corresponding to the transition between sp3 and
sp2 bonds. The quantitative interpretation of ion-induced film growth may be, however,
more difficult because incident ions not only cause chemical sputtering and
surface
activation but also modify the plasma exposed surface within the penetration depth of the ions. For
example, an intense ion bombardment not only depletes the surface of hydrocarbon films
from hydrogen, which makes them more resistant against chemical and physical
sputtering, but also reduces the ion-induced formation of dangling
bonds as adsorption sites for incident radicals. Since both the rates of ion-induced
etching and
ion-induced film
growth decrease, it remains difficult to isolate one effect from the
other.
Hydrocarbon thin film etching—Chemical
sputtering
of spores
The ion-neutral synergism during the etching of a-C:H layers by incident argon ions and hydrogen
atoms can also serve as a model system to understand the interaction of plasmas with
biological systems in plasma sterilization. Plasma sterilization is a modern technology to
inactivate especially very resistant germs using very often argon as plasma gas with admixtures of
nitrogen, hydrogen, or oxygen. The main advantage of plasma sterilization is its ability to
sterilize also thermolabile medical tools made of plastics. The validation of a
sterilization technique is usually based on the proof to inactivate endospores of
bacteria, which are known to be a very resistant biological system. The inactivation
itself is caused by UV photons that induce DNA strand breaks within seconds of exposure to
a plasma. The sterilization
efficiency is, however, in realistic scenarios largely reduced because the UV radiation is
shadowed by multilayered stacks of spores, which makes an additional plasma-induced
chemical or physical etching of the biological systems essential. Such a plasma etching, however, needs
to be mild enough not to harm the object being sterilized. The effect of oxygen atoms,
oxygen molecules, and incident argon ions on the ability to inactivate and to
etch
Bacillus atrophaeus spores is determined in the beam experiment. Figure
4(a) indicates by SEM micrographs that endospores
exposed to Ar+ ions at 200 eV show only a slightly altered surface texture [see Fig. 4(a)]. Apparently, Ar+ ion bombardment at
200 eV does not cause any significant erosion of the spore coat. This can be explained by the
energy dependence of the physical sputtering yield Y (Ar+)
of hydrocarbon compounds by argon ions. The physical sputtering process
becomes only significant for ion energies well above 200 eV. Endospores exposed to a simultaneous flux of argon ions
and oxygen molecules exhibit, however, a very different appearance [see Fig. 4(b)]. Although the absolute size of the spores did not
change noticeably, the spore coat became porous, showing etch channels with an estimated
depth of approximately 100 nm after 60 min. The sputtering yield can be estimated from the known
argon ion flux of 1.8 × 1014 cm−2 s−1 to be
Y (Ar+|O2) ≈ 1, which is well above the expected
value for a pure physical sputtering process [Y (Ar+) ≈ 0.06 for an
Ar+ ion energy of 200 eV].
F
SEM micrographs of B. atrophaeus exposed between 15 and 120 min to
(a, first column) argon ions ( = 1.8 × 1014 cm−2 s−1)
at 200 eV, to (b, second column) a combined flux of argon ions ( = 1.8 × 1014 cm−2 s−1)
at 200 eV and O2 molecules ( = 4.5 × 1015 cm−2
s−1), and to (c, third column) a combined flux of argon ions ( = 1.6 × 1014 cm−2 s−1)
at 200 eV, O2 molecules ( = 1.5 × 1017 cm−2 s−1)
and O atoms (jO = 2.4× 1015 cm−2
s−1). Reprinted with permission from Raballand et al., J. Phys. D:
Appl. Phys. 41, 115207 (2008). Copyright 2008 IOP (Ref. 3).
SEM micrographs of B. atrophaeus exposed between 15 and 120 min to
(a, first column) argon ions ( = 1.8 × 1014 cm−2 s−1)
at 200 eV, to (b, second column) a combined flux of argon ions ( = 1.8 × 1014 cm−2 s−1)
at 200 eV and O2 molecules ( = 4.5 × 1015 cm−2
s−1), and to (c, third column) a combined flux of argon ions ( = 1.6 × 1014 cm−2 s−1)
at 200 eV, O2 molecules ( = 1.5 × 1017 cm−2 s−1)
and O atoms (jO = 2.4× 1015 cm−2
s−1). Reprinted with permission from Raballand et al., J. Phys. D:
Appl. Phys. 41, 115207 (2008). Copyright 2008 IOP (Ref. 3).The high sputtering yield is again explained by the simultaneous impact of ions
and oxygen molecules leading to the process of chemical sputtering. The repeated ion-induced bond breaking
followed by their reaction with oxygen molecules leads, below the surface, to the formation of
presumably CO, CO2, and H2O as volatile components. These reaction
products diffuse to the surface and desorb.
As a result, etching occurs, making plasma sterilization of multilayered biological
samples a viable method for the health care industry.
Plasma treatment of polymers—Chemical sputtering
The interaction of ions and radicals with a-C:H films is also a model system for
plasma-surface treatment of polymers for either lithography purposes (photoresist) or
hydrocarbon removal (plasma cleaning). For example, argon plasmas are extensively used to activate
polymer surfaces
in order to enhance their adhesion with subsequently deposited layers. On the other hand, the addition of oxygen
to the gas mixture facilitates the generation of polar groups on the treated
surface, thereby
increasing the surface energy. Another expected effect of oxygen in the plasma is an increase
in the etching
rate due to chemical sputtering of the hydrocarbon network, which produces bond scission
reactions leading to the creation and desorption of volatile CO2 and
H2O molecules.Surface
modifications of polyethylene terephthalate (PET) and polypropylene (PP) by Ar ions,
oxygen atoms and molecules, and UV photons have been investigated in beam experiments with
known fluxes of argon ions and oxygen neutrals to mimic plasma treatment: (1) in the case
of PET, the addition of oxygen to the incident argon ion flux does not enhance the
etching rate but
only changes the surface composition as evidenced by in situ FTIR
analysis and subsequent contact angle measurements. Figure 5 shows how the
normalized infrared reflectivity R/R0 for the removal of the C=O groups
(1720 cm−1) and CHx groups (2960 cm−1) is affected by
the different bombarding conditions. In fact, the sputtering of PET is
dominated by chemical sputtering with an internal source of reactive species. As a
consequence, any addition of an external source of reactive species cannot alter the
already high sputter yield, and the addition of the oxygen beam does not affect the
etching rate.
The yields at low and high ion energies have been compared with transport of ions in
matter (TRIM) calculations. The measured yields remain higher than the TRIM yields
irrespective of the ion energy because of the presence of the intense internal source of
reactive species. This source of reactive species is represented by the displaced hydrogen
and oxygen atoms in a collision cascade.
F
FTIR normalized spectra R/R0 for the
removal of C=O groups (a) and CHx groups (b) in an experiment exposing PET
to argon ions only (solid symbols) and argon ions and oxygen atoms (open symbols). The
oxygen beam is added after an accumulated ion fluence of
0.4 × 1017 cm−2 (marked as the dashed line, “O start”) and
stopped at an accumulated ion fluence of 1.1 × 1017 cm−2 (marked
as the dashed line, “O stop”). The argon beam is stopped at an accumulated ion fluence of
1.45 × 1017 cm−2 (marked as the solid line, “Ar stop”). The
argon ion energy is 200 eV. Reprinted with permission from Groβe-Kreul et
al., Plasma Processes Polym. 10, 225 (2013).
Copyright 2013 Wiley (Ref. 38).
FTIR normalized spectra R/R0 for the
removal of C=O groups (a) and CHx groups (b) in an experiment exposing PET
to argon ions only (solid symbols) and argon ions and oxygen atoms (open symbols). The
oxygen beam is added after an accumulated ion fluence of
0.4 × 1017 cm−2 (marked as the dashed line, “O start”) and
stopped at an accumulated ion fluence of 1.1 × 1017 cm−2 (marked
as the dashed line, “O stop”). The argon beam is stopped at an accumulated ion fluence of
1.45 × 1017 cm−2 (marked as the solid line, “Ar stop”). The
argon ion energy is 200 eV. Reprinted with permission from Groβe-Kreul et
al., Plasma Processes Polym. 10, 225 (2013).
Copyright 2013 Wiley (Ref. 38).(2) Plasma treatment of PP shows a different scenario. The source of internal reactive
species is reduced since no oxygen is present. On the other hand, the structure of PP is
more sensitive to UV photons than in the case of PET, which leads to a synergistic effect
between argon ions and UV radiation: the sputter yield by Ar+ ions is maximized
at 200 eV. This combined action of ions
and photons toward a very efficient etching is consistent with the measured IR spectra of the
modified top layer, which fits perfectly with untreated PP and indicates that net
etching without
chemical conversion takes place at this ion energy.The chemical sputtering of PP films by combined bombardment of Ar ions, UV photons,
and oxygen neutrals is discussed in the following. The cross-linking on PP produced by the
UV photons, whose penetration depth is some tens of nanometers, is in competition with the
etching induced
by the same photons and the incident argon ions. Also, the dense top-layer caused by
energetic ion bombardment (ca. 2–3 nm thick of amorphous carbon) introduces an additional
barrier that reduces chemical sputtering by oxygen and argon ions at the PP
surface. This
explains why the etch rate only increases upon addition of oxygen at low ion energies
(ca. 20 eV), whereas the rate is found to be approximately constant at higher ion energies
(over 200 eV). This explanation based on a hardening effect at high ion energies is in
agreement with in situ FTIR measurements, which show a cross-linking of
the polymer due to selective etching of methylene groups and/or exomethylenic bond formation by
oxygen atoms.
Oxidation
mechanism during reactive magnetron sputtering
Finally, beam experiments can also be used to analyze inorganic systems, such as
the interaction of plasmas with metal surfaces during magnetron sputtering of metals or
oxides and nitrides. Plasma deposition processes using reactive magnetron sputtering of metals are
of major importance for many present day technologies. The addition of oxygen to the discharge leads to the
formation of a compound metal oxide on the growing film surface. Also, it causes hysteresis effects in
sputtering processes due to the oxidation of the target
surface, whose
state can be described in terms of rate equations providing fundamental parameters like
sticking coefficients and sputter yields (Berg model).The fundamental surface processes in the Berg model are oxygen chemisorption, reactive
ion implantation, sputtering of metal and the oxide, and knock-on implantation of oxygen
by the ion bombardment to explain the ion-enhanced oxidation of aluminum during reactive
magnetron sputtering. The
sticking coefficient of ground-state oxygen atoms and molecules on aluminum is relatively low
(0.015). However, the measured effective sticking values during simultaneous bombardment
of Al with
Ar+
beams and
O/O2 species remain significantly larger than zero in steady state
conditions. Such a phenomenon is a signature of ion-enhanced chemical oxidation by oxygen
displacement, which can be linked to the implantation of oxygen due to the impact of
energetic argon ions. The probability of this event is quantified by the so called
knock-on implantation coefficient.
Figure 6 shows the influence of the sputter rate on
the argon flux at different ion energies, and the corresponding model fits with different
knock-on coefficients. The synergistic effect of simultaneous irradiation with ions and
oxygen is modeled with an extension of the Berg model, as illustrated by the lines in Fig.
6. This result proves the reliability of this model
to study heterogeneous surface processes.
F
Dependence of the oxygen uptake/removal rate of an Al-covered QCM, as being exposed
to an oxygen molecule flux of 4.1 × 1015 cm−2 s−1 and
varying argon ion flux and energy. The solid, dashed, and dotted lines refer to the
fitted model. Here, an energy dependence for the knock-on implantation is assumed by
varying the knock-on parameter, k. The inset shows the comparison of
data and the model for small argon ion fluxes. Reprinted with permission from Kuschel
and von Keudell, J. Appl. Phys. 107, 103302 (2010). Copyright 2010 AIP
Publishing (Ref. 5).
Dependence of the oxygen uptake/removal rate of an Al-covered QCM, as being exposed
to an oxygen molecule flux of 4.1 × 1015 cm−2 s−1 and
varying argon ion flux and energy. The solid, dashed, and dotted lines refer to the
fitted model. Here, an energy dependence for the knock-on implantation is assumed by
varying the knock-on parameter, k. The inset shows the comparison of
data and the model for small argon ion fluxes. Reprinted with permission from Kuschel
and von Keudell, J. Appl. Phys. 107, 103302 (2010). Copyright 2010 AIP
Publishing (Ref. 5).The fact that the knock-on coefficient of oxygen turned out to be of the order of unity
and higher reveals that surface activation by ion bombardment is a very efficient mechanism to
increase aluminum
reactivity with oxygen atoms and molecules. Parallel to QCM experiments, the knock-on
implantation of oxygen onto the Al subsurface was investigated by in situ FTIR. There, the oxide absorption band from
ion-bombarded oxidized
Al
surfaces was
compared with the oxide absorption band of the Al
surface thermally
saturated with oxygen. The excess signal corresponding to the former case demonstrates the
significant subplantation of oxygen atoms under the metal top layer during reactive
sputtering of aluminum (Fig. 7). This result is
consistent with the depth of the ion-enhanced oxidation of ion-treated Al
surfaces measured
using XPS and confirmed using the computer code transport of ions dynamics.
F
FTIR normalized spectra R/R0 during
reactive sputtering of Al at (a) 400 eV and (b) 800 eV, at different oxygen
fluxes. The solid line denotes the spectra if the oxygen source is used only at its
maximum flow rate of 0.5 sccm. Reprinted with permission from Kreiter et
al., J. Appl. Phys. 113, 143303 (2013).
Copyright 2013 AIP Publishing (Ref. 45).
FTIR normalized spectra R/R0 during
reactive sputtering of Al at (a) 400 eV and (b) 800 eV, at different oxygen
fluxes. The solid line denotes the spectra if the oxygen source is used only at its
maximum flow rate of 0.5 sccm. Reprinted with permission from Kreiter et
al., J. Appl. Phys. 113, 143303 (2013).
Copyright 2013 AIP Publishing (Ref. 45).In contrast, other metals like chromium show that knock-on implantation of oxygen atoms
is a weaker oxidation mechanism compared to, for example, dissociative
chemisorption, which is reflected by a much higher sticking probability of oxygen on
chromium.The application of a retarding field on the samples by means of a counter-electrode
provided the secondary electron yields of metals at low-medium Ar+ ion energies
(500–2000 eV), which were of the order of ≈0.1. The addition of oxygen molecules to the beam reactor enhanced
substantially the ion-induced emission of secondary electrons, with this effect being
remarkable in the case of aluminum oxide. In general, this result was interpreted as the
well-known effect of higher electron emission in oxidized
surfaces. However,
in addition, oxidized
aluminum provided
an energetic component of secondary electrons associated with Auger transitions, which
abnormally increased the yield values over the unity.
SUMMARY AND OUTLOOK
In this article, five examples of synergistic surface reactions at the plasma–surface interface are
mimicked using beam experiments. Thereby, quantitative information on sticking
coefficients, chemical sputtering yields, and secondary electron emission coefficients is
derived. These input parameters for plasma modeling and plasma-surface modeling are of
paramount importance because the heterogeneous surface reactions are usually the big “unknowns” in the
description of technological plasma processes in general. Besides the determination of
fundamental parameters, beam experiments are also able to elucidate mechanisms such as chemical
sputtering,
as it was introduced by the pioneering work by Winters. It is now known that such synergisms
are ubiquitous in many systems and explain not only hydrocarbon film etching and growth but also the interaction
of the plasma with bacteria and cells.It will be the demand of the future to expand the beam experiment approach
to many further systems to form a quantitative basis for the understanding and description
of the plasma-surface interface. In the following years, the roadmap in beam experiments can be
connected to further fields, other than the ones described in this article, interested in
synergistic effects among diverse plasma species incident on solids:Sputtering phenomena on complex nonplanar surfaces, like on
nanopatterns obtained by nanolithography techniques. Plasma micro-/nanopatterning
could be thus monitored using beam experiments. Also, control of target
defects, crystal phase, roughness, and porosity are required to mimic exactly the real
surface
processes during plasma exposure.Study of ion-surface interactions in two-dimensional materials like graphene for
applications like functionalization and decoration. The role of the site occupied by,
e.g., hydrogen on upper and lower surfaces and edges in, for example, nanoribbons, is the
subject of intense research in plasma engineering that could be approached with
beam
experiments.The existence of prebiotic molecules (e.g., glycine) exposed to ionized regions in
the extraterrestrial environment defines the central topic in Astrobiology. The study
of ion and electron beam irradiation of biomolecules will provide valuable information
to explain the presence and the persistence of certain prebiotic elementary species in
the outer space, which could be connected to the origin of life in the Universe.
Authors: Carles Corbella; Simon Grosse-Kreul; Oliver Kreiter; Teresa de los Arcos; Jan Benedikt; Achim von Keudell Journal: Rev Sci Instrum Date: 2013-10 Impact factor: 1.523