One-step synthesis of silicon carbide foams supported hierarchical porous sludge-derived activated carbon as efficient odor gas adsorbent.

Hierarchical porous sludge-derived activated carbon coated on macroporous silicon carbide (SiC) foams substrate has been facilely fabricated via a simple one-step strategy by utilizing sludge as carbon source, and jointly using zinc chloride and hexadecanol as pore forming agents. The sludge-derived carbon has been confirmed to be hierarchical macro-meso-microporous structure based on detailed characterization by scanning electron microscopy (SEM), X-ray diffraction (XRD), Raman spectra and nitrogen adsorption-desorption measurement. The adsorption tests showed that the hierarchical porous sludge-derived activated carbon fabricated by one-step pore-forming (zinc chloride and hexadecanol microemulsion mixture) possesses excellent adsorption capacity (259.9mgg-1, breakthrough time reach 90min and saturation end-time up to 140min) of methyl mercaptan (CH3SH). The excellent adsorption performance can be attributed to the macroporous SiC foam skeleton and the mesopores channel formed by nonionic surfactant hexadecanol micelles, as well as the micropores activated by ZnCl2 as odor capture sites. The proposed pore-forming strategy paves an avenue for the sludge disposal and even the development of bio-derived materials.