| Literature DB >> 28973963 |
Domenico Sagnelli1, Kourosh Hooshmand2, Gerdi Christine Kemmer3, Jacob J K Kirkensgaard4, Kell Mortensen5, Concetta Valeria L Giosafatto6, Mette Holse7, Kim H Hebelstrup8, Jinsong Bao9, Wolfgang Stelte10, Anne-Belinda Bjerre11, Andreas Blennow12.
Abstract
Bio-plastics and bio-materials are composed of natural or biomass derived polymers, offering solutions to solve immediate environmental issues. Polysaccharide-based bio-plastics represent important alternatives to conventional plastic because of their intrinsic biodegradable nature. Amylose-only (AO), an engineered barley starch with 99% amylose, was tested to produce cross-linked all-natural bioplastic using normal barley starch as a control. Glycerol was used as plasticizer and citrate cross-linking was used to improve the mechanical properties of cross-linked AO starch extrudates. Extrusion converted the control starch from A-type to Vh- and B-type crystals, showing a complete melting of the starch crystals in the raw starch granules. The cross-linked AO and control starch specimens displayed an additional wide-angle diffraction reflection. Phospholipids complexed with Vh-type single helices constituted an integrated part of the AO starch specimens. Gas permeability tests of selected starch-based prototypes demonstrated properties comparable to that of commercial Mater-Bi© plastic. The cross-linked AO prototypes had composting characteristics not different from the control, indicating that the modified starch behaves the same as normal starch. The data shows the feasibility of producing all-natural bioplastic using designer starch as raw material.Entities:
Keywords: amylose; amylose permeability; bioplastic; citric acid; cross-link assay; cross-linker; starch
Mesh:
Substances:
Year: 2017 PMID: 28973963 PMCID: PMC5666757 DOI: 10.3390/ijms18102075
Source DB: PubMed Journal: Int J Mol Sci ISSN: 1422-0067 Impact factor: 5.923
Free fatty acids (FFA) and phospholipids (PPH) in amylose-only (AO) and control.
| Sample | FFA (%) | PPH (%) |
|---|---|---|
| Amylose-only | 0.04 | 0.9 |
| Control | 0.001 | 0.5 |
Figure 1(A) Differential scanning calorimetry (DSC) thermograms of starches showing exergonic citric acid (CA) cross-linking reactions in a sodium hypophosphite (HP)-dependent manner. The arrow indicates an endergonic reaction; (B) Control data subtracted indicating HP-dependent cross-linking exotherms (arrows).
Figure 2Principal component analysis (PCA) on Multiplicative Scatter Correction pre-processed Fourier Transform Infrared Spectroscopy spectra (1800–1500 cm−1) obtained from analysis of extrudates. (A) Score plot of PC1 vs. PC2. Samples are grouped according to both starch type and CA a cross-linking; (B,C) loading plots of PC1 and PC2, respectively. The peak arising from carboxyl and ester carbonyl absorbance (1724 cm−1) is highlighted.
Figure 3Wide angle X-ray scattering (WAXS) diffractograms of extruded samples showing the effect of glycerol and CA cross-linking on crystal formation: (A) Control starch; (B) AO starch. Arrows highlight the A-type polymorph.
Figure 4The stress and strain of extruded samples. (A) Control starch extrudates; (B) AO starch extrudates; (C) Comparison of pure starch (no glycerol) extrudates; (D) Comparison of extrudates cross-linked with CA; (E) Comparison of extrudates cross-linked and with glycerol; (F) Comparison of extrudates with glycerol. Error bar represent the standard deviation.
Gas permeability of AO-based films compared to selected commercially available materials.
| Permebility | CO2 (cm3·mm/m2·kPa 24 h) | O2 (cm3·mm/m2·kPa 24 h) | WVP (cm3·mm/m2·kPa 24 h) |
|---|---|---|---|
| AO/gly | 4.0 ± 0.2 | 0.6 ± 0.03 | 0.1 ± 0.01 |
| AO/gly/CA | 0.4 ± 0.1 | 1 | 0.1 ± 0.03 |
| CT/gly | NA $ | NA $ | 0.1 |
| CT/gly/CA | 0.5 | 0.5 | 0.02 |
| Mater-Bi (S-301) | 5.0 ± 0.03 | 0.7 ± 0.005 | 0.04 ± 0.002 |
| Mater-Bi ZIO1U/C | 5.0 ± 0.02 | 0.5 ± 0.003 | Na |
| Mater-Bi (Z) | Na | Na | 33 |
| LD-PE | Na | Na | 0.5 |
Na: not available data published in Mariniello et al. 2007 [19], $ the film was too fragile for the analysis. water vapor permeability (WVP).
Figure 5Permeability tested for non-crosslinked AO and control starch films as a function of glycerol content.
Figure 6CO2 release during the biodegradation test of AO and control grain and bioplastics protopypes. The data has been subtracted from the soil reference data.
Screw configuration and temperature profile. The screws were organized to allow longer permanence of starch into the cross-linking heating blocks. The numbers represents the heating and feeding blocks configuration temperatures.
| Cross-Linking | Glycerol | Water/CA | Starch | ||||
|---|---|---|---|---|---|---|---|
| 135 °C | 125 °C | 115 °C | 115 °C | 105 °C | 80 °C | 40 °C | 40 °C |