| Literature DB >> 28923044 |
Chimezie Anyakora1, Obinna Ekwunife2, Faith Alozie3, Mopa Esuga4, Jonathan Ukwuru4, Steve Onya5, Jude Nwokike4.
Abstract
BACKGROUND: Pharmaceutical companies in Africa need to invest in both facilities and quality management systems to achieve good manufacturing practice (GMP) compliance. Compliance to international GMP standards is important to the attainment of World Health Organization (WHO) prequalification. However, most of the local pharmaceutical manufacturing companies may be deterred from investing in quality because of many reasons, ranging from financial constraints to technical capacity. This paper primarily evaluates benefits against the cost of investing in GMP, using a Nigerian pharmaceutical company, Chi Pharmaceuticals Limited, as a case study. This paper also discusses how to drive more local manufacturers to invest in quality to attain GMP compliance; and proffers practical recommendations for local manufacturers who would want to invest in quality to meet ethical and regulatory obligations.Entities:
Keywords: Africa; Cost-benefit analysis; Good manufacturing practice; Nigeria; Pharmaceutical companies; Prequalification
Mesh:
Substances:
Year: 2017 PMID: 28923044 PMCID: PMC5604295 DOI: 10.1186/s12913-017-2610-8
Source DB: PubMed Journal: BMC Health Serv Res ISSN: 1472-6963 Impact factor: 2.655
Resource use items in the in-depth interview guide
| Item | Description | Possible data source |
|---|---|---|
| A. Quality Improvement Interventions | ||
| Capacity building of personnel | Cost of capacity building/training for personnel | Financial records/interview/training and records |
| Engagement of consultant/expert (e.g. validation/qualification of equipment, design of facility) | Consultancy fees and calibration cost | Financial records |
| Recruitment of additional staff | Staff cost | Financial records |
| Recalls | Logistics cost (cost of retrieval from market, litigation/penalties) | Interview |
| Audit | Cost of carrying out audit | Financial records/interview |
| Post-marketing surveillance (PMS) | Surveillance cost/cost of analysis | Interview |
| Preventive maintenance | Cost of spares, contractor or service provider | Financial records |
| Supply chain system (e.g., warehousing, delivery, vehicles) | 1. Cost of setting up or upgrading warehouse | 1. Financial records or estimate from a quantity surveyor |
| 2. Cost of maintaining quality storage or distribution of specialized products or materials | 2. Financial records | |
| Product development | Cost of product development, stability chamber etc. | Financial records/interview |
| Upgrade of facilities or acquiring new building/structures (e.g., building, HVAC, warehousing, equipment, analytical equipment, process, packaging) | Cost of upgrade or new acquisition | Financial records or estimates from a quantity surveyor/supplier |
| B. Benefits of Quality Improvement | ||
| Sales volume | Unit sold, monetary income from sale measure pre and post implementation | Financial records |
| New business | Income from new business/customers | Sales records/financial records |
| Internal failures including rework, out-of-specification (OOS),batch records, errors, omissions | Cost of man-hours, machine hour/operation cost, material/product cost associated with internal failures | Factory/laboratory logs and interview |
| External failures including customer complaints, recalls, litigation, compliance directive by regulatory agency, cost of repeated inspections due to regulator’s quality concerns | 1. Cost of product replacement, man-hour spent on investigation and cost | Financial records, factory logs, interview and standard regulatory agency default fees |
| Potential new business | Potential to access new markets e.g. donor agencies, Ministry of Health (MOH), etc. | Willingness-to-pay by donor agency, MOH, etc. |
Annual resource use and benefit
| Itema | Annual cost (U.S. dollars) | Minimum –Maximum or α/β | Distribution |
|---|---|---|---|
| Cost of investment in quality | |||
| 1. Cost of trainings | |||
| Cost of training on product development | 8206 | 7620–9792 | Triangular |
| Cost of attending Joint UNICEF, UNFPA & WHO meeting with manufacturers and suppliers of diagnostic products, vaccines, finished pharmaceutical products and active pharmaceutical ingredients | 6040 | 3020–9060 | Triangular |
| Cost of attending local conference on WHO GMP | 12 | 1/12 | Gamma |
| Cost of internal GMP training | 23,116 | 1/23,116 | Gamma |
| Cost of PMG-MAN/NAFDAC training | 8040 | 1/8040 | Gamma |
| Cost of other external trainings (WAHO, WAPMAM, Cepat) | 3157 | 1/3157 | Gamma |
| 2. Cost of analyses | |||
| Cost of extra analysis in Nigeria | 118 | 1/118 | Gamma |
| Cost of extra analysis in Abroad | 412 | 1/412 | Gamma |
| 3. Engagement of consultants | |||
| Cost for calibration, validation of HVAC and qualification | 45,226 | 41,608–52,613 | Triangular |
| 4. Staff recruitment | |||
| Cost of employing eight staff including GMP trainer | 125,000 | 96,016–112,500 | Triangular |
| 5. Financial records | |||
| Cost of auditing international supplier | 2352 | 1/2352 | Gamma |
| Cost of auditing Nigeria supplier | 450 | 1/450 | Gamma |
| 6. Preventive maintenance | |||
| Maintenance cost (including spares, cost of hiring contractor) | 15,285 | 7642–15,285 | Triangular |
| 7. Product development | |||
| Cost of product development | 14,654 | 1/14,654 | Gamma |
| Cost of stability chamber | 6551 | 5459–8734 | Triangular |
| Design of palatability study | 821 | 586–1172 | Triangular |
| Palatability and adherence study | 4689 | 1/4689 | Gamma |
| Honorarium for key staff | 352 | 1/352 | Gamma |
| Time in analysis | 5862 | 1/5862 | Gamma |
| Cost of courier services | 293 | 1/293 | Gamma |
| 8. Facility upgrades or new buildings/structures | |||
| Equipment cost (HVAC, automated compression machine, blistering machine, HPLC, customized flame photometer, etc.) | 92,801 | 83,521–102,081 | Triangular |
| Cost of new building/upgrade (factory, laboratory) | 357,135 | 321,421–357,135 | Triangular |
| Cost of power generation | 331,658 | 1/331,658 | Gamma |
| Cost of change of filter | 7642 | 1/7642 | Gamma |
| Cost of change to more efficient blistering machine | 38,212 | 1/38,212 | Gamma |
| Cost of change to more efficient HPLC and Flame photometer | 43,671 | 1/43,671 | Gamma |
| Total |
| ||
| Benefit of Quality Improvement | |||
| Revenue from sales of zinc sulfate 20-mg dispersible tablets in 2016 | 6,500,000 | 1/6,500,000 | Gamma |
| Total | 6,500,000 | ||
aAll cost were annuitized or expressed as annual cost