| Literature DB >> 28824153 |
Shinichi Yuu1, Toshihiko Umekage2.
Abstract
Granular flows of 200 μm particles and the pile formation in a flat-bottomed hopper and bin in the presence of air and in a vacuum were predicted based on three-dimensional numerically empirical constitutive relations using Smoothed Particle Hydrodynamics and Computational Fluid Dynamics methods. The constitutive relations for the strain rate independent stress have been obtained as the functions of the Almansi strain including the large deformation by the same method as Yuu et al. [1]. The constitutive relations cover the elastic and the plastic regions including the flow state and represent the friction mechanism of granular material. We considered the effect of air on the granular flow and pile by the two-way coupling method. The granular flow patterns, the shapes of piles and the granular flow rates in the evolution are compared with experimental data measured under the same conditions. There was good agreement between these results, which suggests that the constitutive relations and the simulation method would be applicable for predicting granular flows and pile formation with complex geometry including free surface geometry. We describe the mechanisms by which the air decreases the granular flow rate and forms the convergence granular flow below the hopper outlet.Entities:
Keywords: constitutive equation; discrete element method; flat-bottomed hopper and bin; granular flow; granular pile; simulation; smoothed particle hydrodynamics; two-way coupling method
Year: 2011 PMID: 28824153 PMCID: PMC5448677 DOI: 10.3390/ma4081440
Source DB: PubMed Journal: Materials (Basel) ISSN: 1996-1944 Impact factor: 3.623
Figure 1Calculated results of A1 and A4 by Discrete Element Method (DEM) data and fitting formulas in Appendix B. Scalar |Ea| is defined as [Eaij Eaij]0.5 = [Eaxx2 + Eayy2 + Eazz2 + 2(Eaxy2 + Eayz2 + Eazx2)]0.5.
Figure 2Strain rate-independent shear stress τps,zx obtained by the constitutive Equations (1)–(6).
Figure 3(a) Computational domain and boundary conditions; (b) Experimental apparatus for snapshot of granular flow; and (c) Experimental apparatus for granular flow rate. Bold and dotted lines in (a) show the solid wall boundary conditions (side and bottom walls) and free boundary conditions (top of hopper and front and rear walls of hopper and bin).
Computational and experimental conditions.
| Computational conditions. | Experimental conditions. | |
|---|---|---|
| Particle | Spherical glass beads | Spherical glass beads |
| Particle diameter, Dp | 200 μm | 201 μm |
| Standard deviation of Dp | 0 μm | 6 μm |
| Particle density, ρp | 2500 kg/m3 | 2490 kg/m3 |
| Initial particle bed height | 83.3 mm | 83.3 mm |
| Initial packing fraction, ρb/ρp | 0.6 | 0.6 |
| Imaginary particle mass of SPH, m0 | 6.94 × 10−6 kg | – |
| Number of imaginary particles of SPH | 9000 | – |
| Initial distance between imaginary particle centers of SPH, hk | 1.67 mm | – |
| Computational cell sizes of air velocity, Δx = Δy = Δz | 1.25 mm | – |
| Number of computational cells of air velocity, Nx × Ny × Nz | 80 × 4 × 200 = 64,000 | – |
| Time Step, Δt | 2.0 × 10−6 s | – |
Figure 4Calculated and experimental snapshots of granular flow in the flat-bottomed hopper and bin. (a)1, (a)2, (a)3, (a)4, (a)5, (a)6 and (a)7 Calculated results in the presence of air. (a’)2 Granular flow areas from the slit outlet to the top of the pile on the bottom of (a)2. (b)1, (b)2, (b)3, (b)4, (b)5, (b)6 and (b)7 Experimental results in the presence of air. (c)1, (c)2, (c)3, (c)4, (c)5, (c)6 and (c)7 Calculated results in a vacuum. (c’)2 Granular flow areas from the slit outlet to the top of the pile on the bottom of (c)2. (d)1, (d)2, (d)3, (d)4, (d)5, (d)6 and (d)7 Experimental results in the very low pressure (10Pa) air. The movie of these granular flows is available at the supplementary material of this paper.
Figure 5Time evolution of the free surface angle.
Figure 6Evolution of granular flow rates from the hopper outlet, where Q, and Q* are the calculated granular flow rates in the presence of air and in a vacuum, respectively, and QE is the experimental granular flow rate in the presence of air.
Figure 7Evolution of calculated vertical granular velocities at the center of slit, upz, in the presence of air and, u*pz in a vacuum. The granular velocity is a calculated value averaged in an air computational cell.
Figure 8Calculated iso-contour of packing fraction ρb/ρp in the presence of air in the center cross-section of the computational domain y = 2.5 mm. The packing fraction is the calculated value averaged in the air computational cell.
Figure 9Calculated iso-contour of vertical normal stress (strain rate independent stress), τps,zz in the presence of air in the center cross-section of the computational domain y = 2.5 mm. The stress τps,zz is a calculated value averaged in an air computational cell.
Figure 12Calculated horizontal distributions of vertical granular velocities upz in the presence of air and upz* in a vacuum and vertical air velocity uz at t = 0.2 s and 20 mm above the hopper outlet and y = 2.5 mm.
Figure 10Calculated air velocity vector diagrams in the presence of air in the center cross-section of the computational domain y = 2.5 mm. The point of the arrow head and the length of the arrow indicate the position in the flow field and the size of the velocity vector, respectively.
Figure 11Distributions of air pressure P. (a) Vertical distribution at t = 0.2 s and x = 31 mm that is near the edge of hopper outlet and y = 2.5 mm. (b) Horizontal distribution at t = 0.2 s and 50 mm height from the bottom of the bin and y = 2.5 mm.
| A1 = 9.4 × 1013a2 + 2.0 × 109a + 9.0 × 105, 0 ≤ a < 0.000045 |
| A1 = −8.0 × 1014a2 + 8.0 × 1010a − 8.0 × 105, 0.000,045 ≤ a < 0.00005 |
| A1 = −1.2 × 1017a3 + 6.7 × 1013a2 − 1.4 × 1010a + 1.7 × 106, 0.000,05 ≤ a < 0.0002 |
| A1 = 1.2 × 1012a2 − 2.1 × 109a + 1.1 × 106, 0.0002 ≤ a < 0.0004 |
| A1 = −3.6 × 1014a3 + 1.2 × 1012a2 − 1.5 × 109a + 9.0 × 105, 0.0004 ≤ a < 0.001 |
| A1 = −3.8 × 1012a3 + 4.1 × 1010a2 − 2.0 × 108a + 4.4 × 105, 0.001 ≤ a < 0.0035 |
| A1 = −1.4 × 1012a3 + 2.7 × 1010a2 − 1.6 × 108a + 4.1 × 105, 0.0035 ≤ a < 0.007 |
| A1 = −6.2 × 108a3 + 5.5 × 107a2 − 2.1 × 106a + 4.1 × 104, 0.007 ≤ a ≤ 0.035 |
| A2 = 9.4 × 1013a2 + 2.0 × 109a + 3.0 × 105, 0 ≤ a < 0.000045 |
| A2 = −8.0 × 1014a2 + 8.0 × 1010a − 1.4 × 106, 0.000,045 ≤ a < 0.000055 |
| A2 = 7.8 × 1016a3 − 6.2 × 1012a2 − 4.8 × 109a + 8.5 × 105, 0.000,055 ≤ a < 0.00016 |
| A2 = −7.0 × 1015a3 + 7.4 × 1012a2 − 2.6 × 109a + 5.0 × 105, 0.000,16 ≤ a < 0.00045 |
| A2 = −2.3 × 1014a3 + 6.2 × 1011a2 − 5.7 × 108a + 3.3 × 105, 0.000,45 ≤ a < 0.001 |
| A2 = 1.7 × 1013a3 − 9.5 × 1010a2 + 1.2 × 108a + 1.0 × 105, 0.001 ≤ a < 0.0025 |
| A2 = −2.7 × 1011a3 + 6.9 × 109a2 − 5.8 × 107a + 2.0 × 105, 0.0025 ≤ a < 0.007 |
| A2 = 3.1 × 108a2 − 8.5 × 106a + 7.6 × 104, 0.007 ≤ a < 0.012 |
| A2 = 1.5 × 106a2 − 5.7 × 105a + 2.6 × 104, 0.012 ≤ a ≤ 0.035 |
| A3 = 7.3 × 1012a2 + 7.3 × 107a + 3.0 × 105, 0 ≤ a < 0.000165 |
| A3 = −1.8 × 1014a2 + 6.2 × 1010a − 4.7 × 106, 0.000,165 ≤ a < 0.000175 |
| A3 = 1.5 × 1016a3 − 1.1 × 1013a2 + 5.7 × 108a + 6.5 × 105, 0.000,175 ≤ a < 0.0004 |
| A3 = −1.2 × 1014a3 + 5.1 × 1011a2 − 7.4 × 108a + 3.9 × 105, 0.0004 ≤ a < 0.0016 |
| A3 = −9.0 × 1011a3 + 1.1 × 1010a2 − 4.8 × 107a + 7.4 × 104, 0.0016 ≤ a < 0.004 |
| A3 = −2.3 × 1010a3 + 1.5 × 109a2 − 1.4 × 107a + 3.2 × 104, 0.004 ≤ a < 0.007 |
| A3 = 6.7 × 109a3 − 2.8 × 108a2 + 3.9 × 106a − 1.9 × 104, 0.007 ≤ a < 0.015 |
| A3 = −2.2 × 105a2 + 4.4 × 104a − 1.9 × 103, 0.015 ≤ a ≤ 0.035 |
| A4 = 4.6 × 1010a2 + 1.4 × 106a + 1.5 × 103, 0 ≤ a < 0.00011 |
| A4 = −3.0 × 1011a2 + 7.2 × 107a − 2.1 × 103, 0.00011 ≤ a < 0.000,13 |
| A4 = 3.1 × 1012a3 − 5.7 × 108a2 − 3.7 × 106a + 2.7 × 103, 0.000,13 ≤ a < 0.00055 |
| A4 = −3.9 × 1011a3 + 1.9 × 109a2 − 3.2 × 106a + 2.3 × 103, 0.000,55 ≤ a < 0.0019 |
| A4 = −2.7 × 109a3 + 4.6 × 107a2 − 2.8 × 105a + 7.3 × 102, 0.0019 ≤ a <0.006 |
| A4 = −7.4 × 107a3 + 3.1 × 106a2 − 4.6 × 104a + 3.0 × 102, 0.006 ≤ a < 0.015 |
| A4 = 6.9 × 104a2 − 5.0 × 103a + 1.1 × 102, 0.015 ≤ a ≤ 0.035 |
| where a = (Eaij Eaij)0.5 |