| Literature DB >> 28718050 |
M Leone1, J Mönkäre1, J A Bouwstra2, G Kersten1,3.
Abstract
The dermal route is an attractive route for vaccine delivery due to the easy skin accessibility and a dense network of immune cells in the skin. The development of microneedles is crucial to take advantage of the skin immunization and simultaneously to overcome problems related to vaccination by conventional needles (e.g. pain, needle-stick injuries or needle re-use). This review focuses on dissolving microneedles that after penetration into the skin dissolve releasing the encapsulated antigen. The microneedle patch fabrication techniques and their challenges are discussed as well as the microneedle characterization methods and antigen stability aspects. The immunogenicity of antigens formulated in dissolving microneedles are addressed. Finally, the early clinical development is discussed.Entities:
Keywords: antigen stability; dissolving microneedle characterization; dissolving microneedle fabrication; skin immunization; vaccine delivery
Mesh:
Substances:
Year: 2017 PMID: 28718050 PMCID: PMC5643353 DOI: 10.1007/s11095-017-2223-2
Source DB: PubMed Journal: Pharm Res ISSN: 0724-8741 Impact factor: 4.200
Fig. 1Schematic representation of microneedle insertion and conventional (intramuscular, subcutaneous and intradermal) injections onto the human skin are shown. Microneedles penetrate the stratum corneum reaching the viable epidermis. The hypodermic needles puncture the skin during insertion into the subcutaneous or muscle tissues. Adapted from (3).
Overview of Matrix Materials and Antigens Used for dMN Vaccination Studies. Back-Plate Materials are Not Listed in this Table
| dMN composition | Antigen (Ag) | Adjuvant (Adj) | Ref. |
|---|---|---|---|
| Sodium hyaluronate | OVA | ( | |
| Sodium hyaluronate | Adeno virus | ( | |
| Sodium hyaluronate, dextran 70 and polyvidone | TT/DT | ( | |
| Sodium hyaluronate | TT/DT | ( | |
| Sodium hyaluronate | SE36 recombinant molecule (malaria vaccine) | ( | |
| Sodium hyaluronate | Trivalent influenza | ( | |
| Sodium hyaluronate | EV71 virus-like particles | ( | |
| PVP | OVA | CpG OND | ( |
| Co-encapsulation in cationic liposome | |||
| PVP | Whole inactivated influenza virus | ( | |
| PVP | Plasmid vector VR2012 encoding the middle envelope proteins of HBV | CpG ODN | ( |
| Co-encapsulation in cationic liposome | |||
| Gantrez® AN-139 | OVA | Encapsulation in PLGA NPs | ( |
| Gantrez® AN-139 and polysorbate 80 | HIV-1 CN54gp140 | MPLA | ( |
| Sucrose and threonine | IPV | ( | |
| Maltodextrin | |||
| Sucrose, threonine and CMC | Live-attenuated measles vaccine | ( | |
| Na-CMC and trehalose | Monovalent subunit influenza vaccine | ( | |
| Trivalent subunit influenza vaccine | |||
| Na-CMC, sucrose and lactose | Adenovirus expressing OVA | ( | |
| Adenovirus expressing HIV-1 CN54 gag | |||
| PAA | OVA | Poly(I:C) loaded NPs | ( |
| PAA | OVA | Silk depot loading OVA | ( |
| poly(I:C) | |||
| Sodium chondroitin sulfate | OVA | ( | |
| Chitosan | OVA | ( | |
| Trehalose and PVA | Inactivated split trivalent influenza vaccine | ( | |
| Dextran 70 and sorbitol | Trivalent subunit influenza vaccine | ( | |
| Fish gelatin and sucrose | Subunit monovalent influenza vaccines | ( | |
| PVA and sucrose | DNA plasmid expressing rabies G protein | ( |
CpG ODN CpG oligodeoxynucleotides, DT diphtheria toxoid, EV71 Enterovirus 71, Gantrez® AN-139 copolymer of methylvinylether-co-maleic anhydride (PMVE/MA), HIV human immunodeficiency virus, HBV hepatitis B virus, IPV inactivated polio vaccine, MPLA monophosphoryl lipid A, NPs nanoparticles, Na-CMC Sodium carboxymethylcellulose, OVA ovalbumin, PAA poly(acrylic acid), PLGA poly-D,L-lactide-co-glycolide, poly(I:C) polyinosinic-polycytidylic acid, PVA poly(vinylalcohol), PVP poly(vinylpyrrolidone), TT tetanus toxoid
Fig. 2dMN Manufacturing Methods. See main text for details. Adapted from (66–69). DAB = droplet-born air blowing; DEPA = dMN on an electrospun pillar array.
dMN Characterization Methods
| Characteristic | Characterization method |
|---|---|
| Appearance | Microscopy techniques |
| Antigen distribution in MNs | Confocal microscopy |
| Water content | Thermogravimetric analyser |
| Karl Fischer | |
| Moisture balance | |
| Antigen stability | Immunogenicity |
| Antigenicity: ELISA, SRID, virus titration | |
| Physico-chemical characterization: intrinsic fluorescence, CD, SDS-PAGE | |
| Aggregation: HP-SEC | |
| Mechanical strength | Displacement-force test station |
| Skin piercing efficiency | Skin staining and histological sections |
| Dissolution of MNs | Dissolution of MNs |
| Change in MN tip length after skin insertion | |
| Antigen localization into the skin | Microscope analysis of skin sections or confocal microscopy analysis of intact skin |
| Analysis of histological skin sections | |
| Antigen quantification | Quantification of antigen concentration after |
| Quantification of antigen delivered into the skin by e.g. radioactivity or infrared imaging | |
| Stability after storage | Forced (elevated humidity and temperature) and real time stability testing |
AF4 asymmetrical flow field–flow fractionation, CD circular dichroism, DLS dynamic light scattering, ELISA enzyme-linked immunosorbent assay, HP-SEC size exclusion chromatography, MFI micro-flow imaging, NTA nanoparticle tracking analysis, SDS-PAGE sodium dodecyl sulfate-polyacrylamide gel electrophoresis, SRID single radial immunodiffusion assay, TEM transmission electron microscopy, UV-Vis ultraviolet–visible spectroscopy
Immunization Studies with dMNs
| Antigen/ Adjuvant (dose) | Animal model | Immunization site and application method | Immunization scheme | Immune response analyzed | dMNs result | Ref. |
|---|---|---|---|---|---|---|
| OVA 1 μg | C57Bl/6 and Wistar ST rats | Back skin | 4 times every 2 weeks | Ab response | IgG levels equal or superior to s.c. or i.d. group | ( |
| Handheld applicator | ||||||
| OVA 10 μg, 100 μg | BALB/c mice | Dorsal skin | 2 times every 2 weeks | Ab response | IgG levels comparable to i.d. group | ( |
| Manual application | ||||||
| OVA 15 μg, | C57Bl/6 | Dorsal ear skin | 2 times every 35 days | Ab and T-cell response | IgG levels comparable to the i.m. and i.d. groups at day 63 | ( |
| No applicator mentioned | CD8+ T-cells similar to i.d. groups and higher than i.m. after booster dose. | |||||
| Central memory CD8+ T-cells higher than i.d. and i.m. groups | ||||||
| OVA 9 μg | C57Bl/6 | Dorsal ear skin | Single vaccination for dMNs | Ab and T-cell response | Both CD8+ and IgG response higher than with i.d. injection | ( |
| No applicator mentioned | Boost on day 28 for i.d. injection | Central memory CD8+ T-cells higher than i.d. group | ||||
| OVA 1 mg | Sprague Dawley (SD) rats | Back skin | Single vaccination | Ab response | IgG levels higher than i.m. group | ( |
| Homemade applicator | ||||||
| OVA 2 μg and | BALB/c mice | Abdomen skin | 2 vaccinations after 3 weeks | Ab response | IgG levels higher than i.m. group | ( |
| CpG OND 10 μg co-encapsulated in cationic liposome | Homemade applicator | |||||
| PLGA NP-encapsulated OVA 10 μg | C57Bl/6 | Dorsal ears skin | Single vaccination | T-cell response and challange | In dMN group: | ( |
| Manual application | Growth of melanoma tumor through the Th1 IFN-γ mediated response suppressed | |||||
| Protection against respiratory challenge with OVA-expressing virus | ||||||
| OVA7.6 μg / Quil-A 0.2 μg (2 patches per mouse) | C57Bl/6 | Ventral ear skin | Single vaccination | Ab response | IgG levels (lower dose than i.m.) higher after 102 days than i.m. group | ( |
| OVA 0.4 μg / Quil-A 0.01 μg (1 patch per mouse) | Spring applicator | IgG levels (lower dose than i.m.) comparable after 102 days than i.m. group | ||||
| Split virus influenza vaccine 0.06 μg (1 patch per mouse) | C57Bl/6 | Ventral ear skin | Single vaccination | Ab response | IgG levels (lower dose than i.m.) lower than i.m. group | ( |
| Split virus influenza vaccine 0.12 μg (2 patch per mouse) | Spring applicator | |||||
| Inactivated Influenza Virus 6 μg | BALB/c mice | Dorsal skin | Single vaccination | Ab and T-cell response | IgG levels slightly lower (after 14 days) and then similar (after 28 days) than i.m. group | ( |
| Manual application | HAI similar to i.m. group | |||||
| Cellular response similar to the i.m. route | ||||||
| Inactivated split TIV 0.375 μg HA | BALB/c mice | Ear | Single vaccination | Ab response | Anti-HA IgG response higher than i.m. group | ( |
| Inactivated split TIV 3 μg HA | Manual application | Anti-HA IgG comparable but more durable than i.m group | ||||
| HI titers comparable to i.m. group | ||||||
| Influenza vaccine H1N1 0.1 and 1 μg HA | BALB/c mice | Not reported | 2 times after 4 weeks | Ab response | HI and IgG titers higher than i.m. group | ( |
| Microneutralization titers lower than i.m. group | ||||||
| TIV 0.1 μg HA | HI titers after the boost lower than i.m. group | |||||
| Cell culture-derived influenza subunit trivalent vaccine 3 x 2.5 μg HA and 3 x 10.8 μg HA | Hartley guinea pigs | Dorsal skin | 2 times after 3 weeks | Ab response | IgG and HI titers comparable to i.m. group | ( |
| Spring-based applicator | ||||||
| H1N1 3 μg of HA | BALB/c mice | Dorsal skin | Single vaccination | Ab response | HAI, IgG and VNT higher than i.m. group | ( |
| H3N2 3 μg of HA | Manual application | HAI titers higher than i.m. group | ||||
| VNT and IgG titers similar to i.m. group | ||||||
| B 3 μg of HA | HAI, IgG and VNT higher than i.m. group | |||||
| Ad type 5 - OVA vector (4.3 x 108 VP) | C57Bl/6 and B6 | Dorsal surface of the foot, ear or back skin | Single vaccination | T-cell response | SIINFEKL- specific CD8+ T-cells indistinguishable with i.d., s.c. and i.m. groups | ( |
| Ad type 5 – HIV/gag vector (4.3 x 108 VP) | Manual application | CD8+ T-cell frequencies comparable with i.d. group | ||||
| Ad (7.7 x 109 VP) | Hairless rats | Back skin | 3 times after 2 weeks | Ab response | IgG titers equal to s.c. group | ( |
| Handheld Applicator | ||||||
| EV71 VLP 1 μg | BALB/c mice | Dorsal skin | 3 times after 2 weeks | Ab, T-cell response and challenge | IgG and VNT comparable to i.m.(10 μg) and higher than s.c. (10 μg) after the third vaccination | ( |
| Applicator | 100% survival after challenge | |||||
| Stronger T-cell response than i.m. and s.c. (both 10 μg) | ||||||
| IPV type 1 (47 D-antigen units) | Rhesus Macaques | Upper back skin | 2 times after 8 weeks | Ab response | No difference in IgG responses with i.m. group | ( |
| IPV type 2 (9 D-antigen units) | Manual application | No difference in IgG responses with i.m. group | ||||
| IPV type 3 (38 D-antigen units) | IgG lower than in the i.m. group. | |||||
| This difference is due to a mistake in the IPV type 3 quantification: the real dose in the patch was 3x lower than 38 D-antigen units | ||||||
| Divalent toxoid vaccine (TT 20 μg and DT 10 μg) | Wistar ST rats | Back skin | 5 times after 2 weeks | Ab response | Both anti-TT and anti-DT IgG titers after dMNs stored vaccination comparable with those induced by freshly prepared dMNs. | ( |
| Handheld applicator | ||||||
| Measles Vaccine (3100 TCID50) | Rhesus Macaques | Upper back skin | Single vaccination | Ab response | VNT titers equivalent to that of s.c. group | ( |
| Manual application | ||||||
| Vector encoding the middle envelope proteins of HBV 10 μg | BALB/c mice | Abdominal skin | 2 times after 3 weeks | Ab response | IgG comparable to i.m. group | ( |
| CpG ODN 10 μg | Manual application | |||||
| Encapsulation (with or without Adj) in cationic liposomes | ||||||
| DNA plasmid expressing rabies G protein 50 μg | Beagle dogs | Inner ear pinna | 2 times after 4 weeks | Ab response | VNT titers comparable (42 days after the prime) and higher (56 days after the prime) than i.m. group | ( |
| DNA plasmid expressing rabies G protein 5 μg | Application by thumb | VNT titers lower than i.m. group | ||||
| HIV-1 CN54gp140 10 μg MPLA (20 μg) | BalB/c | Ear | 4 times after 2 weeks | Ab response | IgG titers lower than s.c. group | ( |
| Application by thumb |
Ad adenovirus, B Brisbane, CpG ODN CpG oligodeoxynucleotides, DT diphtheria toxoid, EV71 Enterovirus 71, HA hemagglutinin, HBV hepatitis B virus, HIV human immunodeficiency virus, HN hemagglutinin and neuraminidase, IPV inactivated polio vaccine, MPLA monophosphoryl lipid A, NPs nanoparticles, OVA ovalbumin, PLGA poly-D,L-lactide-co-glycolide, poly(I:C) polyinosinic-polycytidylic acid, TIV trivalent influenza vaccine, TT tetanus toxoid, VLP virus like particles, VNT virus neutralization test, VP virus particles
Target Product Profile of the Ideal dMN Patch
| Total systems costs lower than injected vaccine | |
| Competitive production costs | |
| Simple to produce | |
| Stable outside the cold chain | |
| Higher immunogenicity / dose sparing / single shot | |
| Minimum waste | |
| No applicator needed | |
| Fail-proof application/check on full dose delivery | |
| Short application time | |
| Less adverse effects | |
| Affordable |