| Literature DB >> 28154771 |
Chandra Sekhar Patro1, Prafulla Kumar Sahu1.
Abstract
Our aim was to employ experimental design to formulate and optimize cetirizine hydrochloride oral disintegrating tablets (ODTs) by direct compression technique, using the mutual effect of synthetic croscarmellose sodium (CCS) and natural Hibiscus rosa-sinensis mucilage (HRM) as disintegrants in the formulation. Central composite design (CCD) was applied to optimize the influence of three levels each of CCS (X1) and HRM (X2) concentrations (independent variables) for investigated responses: disintegration time (DT) (Y1), % friability (F) (Y2), and % cumulative drug release (DR) (Y3) (dependent variables). This face-centered second-order model's reliability was verified by the probability and adequate precision values from the analysis of variance, while the significant factor effects influencing the studied responses were identified using multiple linear regression analysis. Perturbation and response surface plots were interpreted to evaluate the responses' sensitivity towards the variables. During optimization, the concentrations of the processed factors were evaluated, and the resulting values were in good agreement with predicted estimates endorsing the validity. Spectral study by Fourier Transform Infrared Spectroscopy (FTIR) and thermograms from Differential Scanning Calorimetry (DSC) demonstrated the drug-excipients compatibility of the optimized formulation. The optimized formulation has concentrations of 9.05 mg and 16.04 mg of CCS and HRM each, respectively, and the model predicted DT of 13.271 sec, F of 0.498, and DR of 99.768%.Entities:
Year: 2017 PMID: 28154771 PMCID: PMC5244749 DOI: 10.1155/2017/8305976
Source DB: PubMed Journal: J Pharm (Cairo) ISSN: 2090-9918
Physicochemical parameters of mucilage powder (number of experiments = 3).
| Parameters | Conditions | |
|---|---|---|
| Angle of repose | 26.37° | |
| Bulk density | 0.56 g/cm3 | |
| Tapped density | 0.76 g/cm3 | |
| Average particle size | 152 | |
| Compressibility ratio | 26.31 | |
| Loss on drying | 5% | |
| Percentage yield | 29% | |
| Swelling ratio | In water | 48 |
| Solubility | Slowly soluble in water producing huge viscous solution | |
| Total ash | 20.35% | |
| Acid insoluble ash | 4.9% | |
| Microbial load | Bacteria (CFUs/g) | 6 |
| Fungi (CFUs/g) | 3 |
Composition of preliminary trial batch with individual disintegrant and their evaluation parameters.
| Ingredients (mg) |
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|---|---|---|---|---|---|---|---|---|
| CTZ | 10 | 10 | 10 | 10 | 10 | 10 | 10 | 10 |
| CCS | 5 | 10 | 15 | 20 | — | — | — | — |
| (2.5%) | (5%) | (7.5%) | (10%) | |||||
| HRM | — | — | — | — | 10 | 20 | 30 | 40 |
| (5%) | (10%) | (15%) | (20%) | |||||
| Pearlitol SD 200 | 149 | 144 | 139 | 134 | 144 | 134 | 124 | 114 |
| Sorbitol | 20 | 20 | 20 | 20 | 20 | 20 | 20 | 20 |
| Otherexcipients | 12 | 12 | 12 | 12 | 12 | 12 | 12 | 12 |
| Aspartame | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 |
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| Evaluation | ||||||||
| Parameters | ||||||||
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| DT (sec) | 31 ± 2 | 18 ± 2.2 | 25 ± 1.3 | 28 ± 2.3 | 39 ± 0.33 | 28 ± 0.12 | 36 ± 0.23 | 49 ± 0.32 |
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| 0.93 | 0.91 | 1.11 | 1.34 | 0.49 | 0.31 | 0.79 | 0.87 |
| Wetting time (sec) | 27 | 16 | 24 | 22 | 36 | 25 | 33 | 47 |
| DR at 25 min | 98.24 | 98.99 | 98.72 | 97.47 | 93.32 | 98.32 | 89.45 | 87.33 |
Net tablet weight: 200 mg; batch size: 50 CTZ ODTs.
Note. The amount of all the ingredients was calculated on the basis of net weight of one tablet (200 mg). For the preliminary trial batch four varied concentrations of CCS and HRM (ΔCCS: 2.5%–10%; ΔHRM: 5%–20%) were trialed for desired tablet properties. D-sorbitol (10%) and aspartame (2%) as sweetening agent were used to mask the inherent bitter taste of cetirizine hydrochloride in all the trial formulations.
Other excipients used were magnesium stearate, 2 mg (1%); aerosil, 2 mg (1%); talc, 2 mg (1%); and flavour, 6 mg (3%).
Formulation trial carried out for oral disintegrating tablet formulation of CTZ ODTs with CCS/ HRM at different level as per experimental design.
| Trial run | Coded factor levels | ||||||
|---|---|---|---|---|---|---|---|
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| −1 | −1 | |||||
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| 0 | −1 | |||||
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| 1 | −1 | |||||
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| −1 | 0 | |||||
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| 0 | 0 | |||||
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| 1 | 0 | |||||
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| −1 | 1 | |||||
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| 0 | 1 | |||||
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| 1 | 1 | |||||
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| 0 | 0 | |||||
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| 0 | 0 | |||||
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| 0 | 0 | |||||
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| 0 | 0 | |||||
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| Translation coded values | −1 | 0 | +1 | ||||
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| 2.5 | 5 | 7.5 | ||||
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| 5 | 10 | 15 | ||||
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| Dependent variables | |||||||
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| Disintegration time (sec) | ||||||
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| Friability (%) | ||||||
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| Cumulative drug released at 25 minutes (%) | ||||||
Figure 1FTIR spectra for (a) cetirizine; (b) physical mixture of cetirizine with CCS; (c) physical mixture of cetirizine with HRM; and (d) optimized formulation, physical mixture of cetirizine with CCS and HRM.
Figure 2Overlaid DSC curve of cetirizine HCl, CCS, HRM, and their mixture.
Response variables (Y 1–Y 3) obtained from trial formulations of CTZ ODTs.
| Trial run | Croscarmellose sodium (mg) ( |
| Disintegration time (sec) ( | Friability (%) ( | Cumulative drug released (%) ( |
|---|---|---|---|---|---|
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| 5 | 10 | 22 | 0.61 ± 0.16 | 95.34 ± 1.9 |
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| 10 | 10 | 17 | 0.53 ± 0.13 | 96.12 ± 2.56 |
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| 15 | 10 | 16 | 0.32 ± 0.07 | 96.87 ± 1.96 |
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| 5 | 20 | 15 | 0.64 ± 0.10 | 96.50 ± 1.77 |
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| 10 | 20 | 12 | 0.47 ± 0.12 | 99.19 ± 2.24 |
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| 15 | 20 | 14 | 0.59 ± 0.09 | 98.50 ± 1.35 |
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| 5 | 30 | 16 | 0.35 ± 0.17 | 98.88 ± 1.71 |
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| 10 | 30 | 18 | 0.43 ± 0.03 | 97.76 ± 2.55 |
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| 15 | 30 | 20 | 0.29 ± 0.11 | 96.22 ± 1.33 |
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| 10 | 20 | 13 | 0.41 ± 0.30 | 97.39 ± 1.95 |
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| 10 | 20 | 12 | 0.39 ± 0.21 | 97.98 ± 1.28 |
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| 10 | 20 | 12 | 0.46 ± 0.05 | 98.01 ± 1.25 |
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| 10 | 20 | 12 | 0.49 ± 0.25 | 98.2 ± 1.11 |
ANOVA for response surface quadratic model for responses.
| Term | DT |
| DR | |||
|---|---|---|---|---|---|---|
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| Model | 46.08 | 0.0003 | 1.25 | 0.0156 | 7.52 | 0.0205 |
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| 1.27 | 0.3106 | 0.12 | 0.7457 | 2.46 | 0.1777 |
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| 1.27 | 0.3106 | 0.47 | 0.5235 | 0.77 | 0.4191 |
| | 63.60 | 0.0005 | 1.24 | 0.3156 | 8.45 | 0.0335 |
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| 19.65 | 0.0068 | 0.55 | 0.4901 | 0.15 | 0.7184 |
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| 153.39 | <0.0001 | 2.05 | 0.2120 | 31.92 | 0.0024 |
| | 3.39 | 0.1249 | 0.063 | 0.8112 | 0.011 | 0.9192 |
| | 0.000 | 1.0000 | 0.49 | 0.5154 | 0.82 | 0.4075 |
P < 0.05 gives an indication of the significance of an effect α = 0.05.
Figure 3Perturbation plots showing the effects of the variables on the responses, (a) DT in sec and (b) F and DR in 25 minutes, where A is concentration of CCS (X 1) and B is concentration of HRM (X 2).
Figure 4Response surface plot showing interaction of variable X 1 (concentration of CCS) and variable X 2 (concentration of HRM) influencing (a) disintegration time, (b) % friability, and (c) cumulative % drug release.
Optimization of CTZ ODTs formulation by surface response method.
| Constraints | |||
|---|---|---|---|
| Name | Goal | Lower limit | Upper limit |
| CCS | In range | −1 | 1 |
| HRM | In range | −1 | 1 |
| DT (sec) | In range | 12 | 14 |
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| In range | 0.29 | 0.5 |
| DR in 25 minutes | In range | 99.0 | 101.32 |
Composition of the checkpoint formulations and the predicted and experimental values of response variables.
| Number | Croscarmellose sodium (mg) |
| Response variables | Observed response | Predicted response | Percentage error | Avg |
|---|---|---|---|---|---|---|---|
| Disintegration time | 12.392 | 12.361 | 0.031 | ||||
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| 10.34 | 20.11 | % friability | 0.446 | 0.478 | −0.032 | 2.231 |
| Cumulative % drug released | 100.031 | 100.367 | −0.336 | ||||
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| Disintegration time | 12.932 | 12.834 | 0.763 | ||||
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| 9.13 | 17.36 | % friability | 0.511 | 0.496 | 3.024 | 1.008 |
| Cumulative % drug released | 100.64 | 99.986 | 0.654 | ||||
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| Disintegration time | 12.993 | 12.861 | 1.026 | ||||
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| 8.72 | 17.92 | % friability | 0.524 | 0.499 | 5.01 | 1.67 |
| Cumulative % drug released | 99.261 | 99.995 | −0.734 | ||||
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| Disintegration time | 13.010 | 13.271 | −1.96 | ||||
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| 9.05 | 16.04 | % friability | 0.500 | 0.498 | 0.401 |
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| Cumulative % drug released | 99.523 | 99.768 | −0.245 | ||||
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| Disintegration time | 13.323 | 13.445 | −0.907 | ||||
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| 10.61 | 14.23 | % friability | 0.492 | 0.471 | 4.458 | 1.48 |
| Cumulative % drug released | 99.358 | 99.661 | −0.304 | ||||
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| Disintegration time | 12.539 | 12.627 | −0.696 | ||||
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| 10.40 | 16.71 | % friability | 0.515 | 0.482 | 6.846 | 2.282 |
| Cumulative % drug released | 100.364 | 100.092 | 0.272 | ||||
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| Disintegration time | 12.528 | 12.796 | −2.094 | ||||
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| 12.14 | 15.49 | % friability | 0.498 | 0.467 | 6.638 | 0.212 |
| Cumulative % drug released | 100.548 | 100.161 | 0.386 | ||||
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| Disintegration time | 13.995 | 13.857 | 0.995 | ||||
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| 11.50 | 13.00 | % friability | 0.461 | 0.447 | 3.131 | 1.284 |
| Cumulative % drug released | 99.125 | 99.505 | −0.381 | ||||
Figure 5Linear correlation plots between observed and predicted values for (a) DT in sec, (b) percent of F, and (c) percent of cumulative drug release of cetirizine HCl oral disintegration tablet formulations.
Final optimized formulation (F∗4) of CTZ ODTs formulation.
| Composition | Amount |
|---|---|
| CTZ | 10 mg |
| Pearlitol SD 100 | 128.91 mg |
| CCS | 9.05 mg |
| HRM | 16.04 mg |
| Sorbitol | 20 mg |
| Other excipients | 12 mg |
| Aspartame | 4 mg |
Other excipients: magnesium stearate: 2 mg, aerosil: 2 mg, talc: 2 mg, flavour: 6 mg, total tablet weight: 200 mg, and batch size: 50 tablets.
Powder flow properties of the optimized formulation (F∗4).
| Properties | Optimized formulation ( |
|---|---|
| Angle of repose | 26.46 |
| Bulk density | 0.487 |
| Tapped density | 0.581 |
| Carr's Compressibility Index | 16.71 |
| Hausner's ratio | 1.192 |
Postcompression parameters of the optimized formulation (F∗4).
| Parameters | Value |
|---|---|
| Wetting time (sec) | 10 |
| Water absorption ratio (%) | 89.01 ± 0.05 |
| Weight variation (%)# | 0.71 |
| Thickness (mm) | 3.1 ± 0.28 |
| Hardness | 3.1 ± 0.44 |
| Content uniformity (%)# | 99.99 ± 0.35 |
| Residual remaining on the screen ≠ 22# | No |
| Average weight | 199.81 |
| Taste/mouth feel | Palatable |
Each value was an average of six determinations. Each value was an average of three determinations. #Results of one batch n = 20.