| Literature DB >> 27562800 |
Mark Schallenberger1, Helena Lovick2, Jalane Locke2, Todd Meyer2, Gregory Juda3.
Abstract
During August and September of 2013, temperature data loggers were shipped to and from an AATB accredited and FDA registered allograft tissue processing facility in Belgrade, MT (Bacterin International, Inc.) to five warm climate cities (Dallas, TX, El Paso, TX, New Orleans, LA, Phoenix, AZ, and Tampa, FL). Shipping data acquired from 72 independent shipments were analyzed to generate an assessment of temperature exposure, shipment times, and shipping event durations experienced during routine distribution. Overall the packages experienced an average temperature of 26.2 ± 2.3 °C which mirrored the average external ambient temperature of 25.8 ± 3.0 °C. However, temperature spikes above 40 °C were frequently observed. The data from the model shipments were extrapolated to provide a worst-case high temperature spike of 52.9 °C for 12 h and 14 min. Multiple lots of a commercially available demineralized bone matrix (DBM) putty (OsteoSelect® DBM Putty) were subjected to continuous heating at 50 °C, to multiple worst-case temperature spikes, and to multiple freeze-thaw cycles to assess the effects of these temperature extremes on the handling and osteoinductivity of the allograft tissue. Five weeks of continuous exposure to 50 °C and 12 simulated worst-case one-way shipments did not adversely affect the handling characteristics or the in vivo osteoinductivity of the product.Entities:
Keywords: Allograft tissue; Demineralized bone matrix; Osteoinductivity; Shipping validation; Temperature effects
Mesh:
Substances:
Year: 2016 PMID: 27562800 PMCID: PMC5116037 DOI: 10.1007/s10561-016-9578-1
Source DB: PubMed Journal: Cell Tissue Bank ISSN: 1389-9333 Impact factor: 1.522
Fig. 1Temperature profile for 25 FedEx one-way, overnight shipments
Fig. 2Maximum package temperature versus ambient temperature of destination city
Overview of DBM putty temperature treatments
| Treatment name | Description | DBM putty details | Testing completed (per time point or per cycling group) |
|---|---|---|---|
| Prolonged heating | 50 °C for 0–5 weeks | Recently processed | n = 3 OI testing |
| High-temperature cycling | One cycle = 52.9 °C for 12 h and 14 min, 23 °C for 12 h | Three lots of recently processed (7 total cycles) | n = 3 OI testing |
| Freeze–thaw cycling | One cycle = −20 °C for 12 h, 23 °C for 12 h | Three lots of recently processed (7 total cycles) | n = 3 OI testing |
Scoring of histologic sections (Edwards et al. 1998)
| Score | New bone formation |
|---|---|
| 0 | No new bone |
| 1 | 1–25 % of explant involved in new bone formation |
| 2 | 26–50 % of explant involved in new bone formation |
| 3 | 51–75 % of explant involved in new bone formation |
| 4 | >75 % of explant involved in new bone formation |
Overview of 72 unique one-way shipments to warm climate cities
| Shipping method | Dallas | El Paso | New Orleans | Phoenix | Tampa | Totals |
|---|---|---|---|---|---|---|
| Overnight; outgoinga to city | 6 | 5 | 3 | 6 | 8 | 28 |
| Overnight; returningb from city | 1 | 2 | 3 | 5 | 1 | 12 |
| 2-day; outgoinga to city | 2 | 3 | 4 | 4 | 3 | 16 |
| 2-day; returningb from city | 0 | 0 | 0 | 0 | 4 | 4 |
| Weekendc | 3 | 2 | 0 | 5 | 2 | 12 |
| Totals | 12 | 12 | 10 | 20 | 18 | 72 |
aAll shipments outgoing to city originated from Belgrade, MT
bAll shipments returning from city were sent to Belgrade, MT
cAll weekend shipments were returning to Belgrade, MT from the destination, warm climate city. The weekend shipments included Thursday for Monday delivery, Friday for Monday delivery, and Friday for Tuesday delivery
Fig. 3Temperature profile of two packages shipped concurrently from Bacterin to El Paso, TX
Side-by-side comparison of four shipments by different couriers
| Tripa | Data collected | Courier | ||
|---|---|---|---|---|
| FedEx | UPS | USPS | ||
| A | Trip duration (hours:minutes) | 46:23 | 46:34 | 23:05b |
| B | 93:40 | 89:42 | 96:43 | |
| C | 20:20 | 15:21 | 19:32 | |
| D | 50:06 | 51:42 | 47:06 | |
| A | Maximum ambient temperature (°C) | 35.6 | 37.2 | 40.6 |
| B | 36.7 | 36.7 | 36.7 | |
| C | 26.0 | 25.0 | 26.0 | |
| D | 26.0 | 26.7 | 26.0 | |
| A | Maximum package temperature (°C) | 38.8 | 47.9 | 29.7 |
| B | 40.8 | 42.5 | 30.6 | |
| C | 27.9 | 27.8 | 24.6 | |
| D | 32.4 | 27.8 | 26.5 | |
aTrip A, 2-day shipment to Phoenix, AZ from Belgrade, MT; Trip B, Friday for Tuesday to Belgrade, MT from Phoenix, AZ; Trip C, Overnight shipment to Tampa, FL from Belgrade, MT; Trip D, 2-day shipment to Belgrade, MT from Tampa, FL
bThe USPS shipment to Phoenix, AZ from Belgrade, MT arrived a day ahead of schedule
Osteoinductivity results of DBM putty continuous 50 °C heating
| Duration of temperature treatment | OI resultsa |
|---|---|
| 1 week/168 h at 50 °C | 100 % of controls ( |
| 2 weeks/336 h at 50 °C | 125 % of controls ( |
| 3 weeks/504 h at 50 °C | 100 % of controls ( |
| 4 weeks/672 h at 50 °C | 75 % of controls ( |
| 5 weeks/840 h at 50 °C | 75 % of controls ( |
aResults from three separate lots
Results of DBM putty temperature cycling
| Temperature treatment | OI results |
|---|---|
|
| |
| 7 Heat cycles | 100 % of controls ( |
| 7 Freeze–thaw cycles | 117 % of controls ( |
|
| |
| 12 Heat cycles | 80 % of controls ( |
| 12 Freeze–thaw cycles | 80 % of controls ( |
aResults from three separate lots
Fig. 4Temperature profile for 12 heat cycles of DBM putty
Fig. 5Temperature profile for 12 freeze–thaw cycles of DBM putty
Fig. 6In vivo bone formation at 28 days post-implantation of OsteoSelect DBM putty in an athymic rat (H&E stain), three implant sites a ×50 magnification of implant site #1. b ×200 magnification of the black box region of implant site #1 shown in Fig. 6a. c ×50 magnification of implant site #2. d ×200 magnification of implant site #3. (CM condensed mesenchyme, DBM residual DBM implant, NB new mature bone, OB osteoblasts, OC osteocytes, OCL osteoclast, OD osteoid)