Lukas Marschall1, Patrick Sagmeister2, Christoph Herwig3,4. 1. Institute of Chemical Engineering, Research Area Biochemical Engineering, Vienna University of Technology, Vienna, Austria. 2. Exputec GmbH, Vienna, Austria. 3. Exputec GmbH, Vienna, Austria. Christoph.Herwig@tuwien.ac.at. 4. Christian Doppler Laboratory for Mechanistic and Physiological Methods for Improved Bioprocesses, Vienna University of Technology, Gumpendorferstraße 1a/166-4, 1060, Vienna, Austria. Christoph.Herwig@tuwien.ac.at.
Abstract
Tuning of transcription is a powerful process technological tool for efficient recombinant protein production in Escherichia coli. Many challenges such as product toxicity, formation of inclusion bodies, cell death, and metabolic burden are associated with non-suitable (too high or too low) levels of recombinant protein expression. Tunable expression systems allow adjusting the recombinant protein expression using process technological means. This enables to exploit the cell's metabolic capacities to a maximum. Within this article, we review genetic and process technological aspects of tunable expression systems in E. coli, providing a roadmap for the industrial exploitation of the reviewed technologies. We attempt to differentiate the term "expression tuning" from its inflationary use by providing a concise definition and highlight interesting fields of application for this versatile new technology. Dependent on the type of inducer (metabolizable or non-metabolizable), different process strategies are required in order to achieve tuning. To fully profit from the benefits of tunable systems, an independent control of growth rate and expression rate is indispensable. Being able to tackle problems such as long-term culture stability and constant product quality expression tuning is a promising enabler for continuous processing in biopharmaceutical production.
Tuning of transcription is a powerful process technological tool for efficient recombinant protein production in Escherichia coli. Many challenges such as product toxicity, formation of inclusion bodies, cell death, and metabolic burden are associated with non-suitable (too high or too low) levels of recombinant protein expression. Tunable expression systems allow adjusting the recombinant protein expression using process technological means. This enables to exploit the cell's metabolic capacities to a maximum. Within this article, we review genetic and process technological aspects of tunable expression systems in E. coli, providing a roadmap for the industrial exploitation of the reviewed technologies. We attempt to differentiate the term "expression tuning" from its inflationary use by providing a concise definition and highlight interesting fields of application for this versatile new technology. Dependent on the type of inducer (metabolizable or non-metabolizable), different process strategies are required in order to achieve tuning. To fully profit from the benefits of tunable systems, an independent control of growth rate and expression rate is indispensable. Being able to tackle problems such as long-term culture stability and constant product quality expression tuning is a promising enabler for continuous processing in biopharmaceutical production.
Entities:
Keywords:
All-or-none induction; Continuous processing; E. coli; Transcription; Tunable
The relevance of the gram-negative bacterium Escherichia coli for the basic biotechnological research as well as
for industrial exploitation is outstanding. E.
coli served as the primary model organism within the development of
modern biotechnology. As a consequence, researchers today have access to a broad
spectrum of genetic tools and cultivation techniques, enabling simple and
predictable genetic manipulation and cultivation on inexpensive media to high cell
densities. As regards industrial exploitation, E.
coli emerged as the primary production workhorse for the
biotechnological production of primary and secondary metabolites as well as
recombinant proteins. This is reflected by the fact that 29 % of all
biopharmaceutical products approved as biopharmaceuticals between 2010 and July 2014
are produced in E. coli (Walsh 2014).Overall productivity and product quality obtained from E. coli processes is determined by the complex interplay
of processing mode and the product to be produced as well as the expression system
applied.The main challenges of recombinant protein production in E. coli are associated with non-suitable (too high or too
low) level of recombinant expression:First, high-level expression and the presence of foreign
plasmids drain the hosts’ metabolic resources (often referred to as
metabolic load or metabolic burden) (Bentley et al. 2009; Bienick et al. 2014; Glick 1995; Mairhofer et al. 2013). Metabolic load often resulting in depletion of amino
acids or aminoacyl-tRNAs and triggering heat-shock response can therefore
ultimately affect product quality-related issues (specific activity,
stability, and immunogenicity) and product quantity-related issues (product
degradation, lower specific product yields, lower biomass yields, or shorter
culture stability).Second, high-level expression of recombinant products can lead
to the formation of unfolded or partially folded insoluble protein
aggregates known as inclusion bodies which show no catalytic function or
activity (Baig et al. 2014; Kane
and Hartley 1991).Third, the production of many recombinant products, especially
proteins containing disulfide bridges, demands translocation between
compartments of the E. coli cell factory
(Baneyx and Mujacic 2004). Here,
too high levels of recombinant protein expression can lead to the blocking
of translocation pathways.The mentioned challenges are either fully or to a great extent caused
by recombinant protein expression. The level of recombinant protein expression is
affected by the strength of the expression system which involves the strength of the
promoter used and the plasmid copy number (Keasling 1999) as well as the process technological parameters such as
temperature and the specific growth rate (Hellmuth et al. 1994; Rodríguez-Carmona et al. 2012). It is frequently observed that a reduction
of the protein expression level leads to increased end product titers, since the
cells can be maintained in a productive state for a longer time (Sagmeister et al.
2014; Sagmeister et al. 2013b) (Fig. 1).
Fig. 1
By reducing the protein expression level, the cells can be
maintained in a productive state for a longer time, which results in higher
end product titers (q
specific cellular productivity)
By reducing the protein expression level, the cells can be
maintained in a productive state for a longer time, which results in higher
end product titers (q
specific cellular productivity)“Expression tuning,” also referred to as “fine-tuning of protein
production” and “modulation of expression,” intends to solve the aforementioned
challenges by providing a technological framework to adjust recombinant protein
expression online to a level which is optimal for protein folding, protein
translocation, and long-term productivity. Hence, tuning allows exploiting the cell
factory to a maximum.To our knowledge, expression tuning has not been reviewed so far.
With this review article, we are the first to aim at giving a concise and
comprehensive overview of current state-of-the-art methods and technologies for
expression tuning. First, we briefly discuss the role of continuous processing in
the production of biopharmaceuticals and the benefits of its application in
combination with expression tuning. Second, we discuss the contemporary scientific
conception of expression tuning and aim at the proposition of a sound and
comprehensive definition. Third, we review and discuss methods for expression
tuning. Special attention is drawn on features relevant to enable expression tuning
on cellular level. Furthermore, their integration to process technological methods
to achieve expression tuning is discussed. Fourth, we propose a roadmap for the
development of industrial tunable expression systems. Finally, in an outlook
chapter, we discuss the applicability and benefits of tunable expression systems for
more efficient bioprocessing and the acceleration of bioprocess development.
Tuning—paving the way for continuous processing in biopharmaceutical
industry
While continuous manufacturing is widely applied across industries
including the petrochemical, food, and pharmaceutical sectors, it is still
outnumbered by batch and semi-batch processes in the biopharmaceutical industry
(Konstantinov and Cooney 2014). Though
downstream and product formulation unit operation already use continuous processing,
it is hardly employed in upstream processing. In addition to logistic barriers like
challenging implementation and validation complexity, continuous processing suffered
from process inherent obstacles like culture instability, lack of process control,
and sterility issues (Farid et al. 2014; Stock et al. 2014). However, the demand for flexible manufacturing facilities and
reducing cost of goods is increasing due to market fluctuations and growing
competition from biosimilars (Kelley 2009; Stock et al. 2014; Walsh 2014;
Warikoo et al. 2012). With new
technologies emerging in the course of the PAT initiative, the upswing of continuous
processing is also welcomed and supported by regulatory authorities (Lee et al.
2015; Myerson et al. 2015). From a regulatory or process technological
point of view, many obstacles did decrease or vanish. However, culture stability is
still an issue (Nancib and Boudrant 1992). By reducing the protein expression level, cells can be
longer maintained in a producing state. Expression tuning can therefore offer a
great benefit and act as an enabling tool for continuous processing. In contrast to
just using a low producing mutant strain, a tunable host offers the possibility to
vary the protein expression online and therefore provides a novel degree of freedom
to maneuver an out-of-specs process, back into the design space.
Defining tunable recombinant protein expression
Although many authors refer to “tunable recombinant protein
expression” for various purposes, to our knowledge, a clear and uniform definition
is still missing in literature. Some authors refer to “tuning” of expression or gene
dosage as adjusting the plasmid copy number (Camps 2010; Xu et al. 2013),
which can also unintentionally be submitted to change in course of the bioprocess
(Teich et al. 1998). Another definition
of tuning of expression refers to the modulation of promoter strength by
construction of a set of promoters of different strengths through promoter
engineering (Alper et al. 2005; Brewster
et al. 2012; Dehli et al. 2012; Mey et al. 2007). In these cases, the actual tuning is achieved through
genetic engineering. Furthermore, the adjustment of the expression level via simple
process parameters such as temperature and medium composition is sometimes termed
expression tuning as well (Correa and Oppezzo 2011). Tuning is often referred to as adjusting the production of
recombinant proteins on cellular level, whereby tuning solely on population level
(e.g., the formation of subpopulations) is clearly excluded from the definition
(Khlebnikov et al. 2002; Lee and
Keasling 2005; Striedner et al.
2003). However, this definition only
considers the tuning with respect to specific titer and not the specific cellular
productivity (qp), which is varying along the production period (Sagmeister
et al. 2014). When speaking of tuning
of qp, one has to bear in mind that this definition does not
consider the location of the bottlenecks for recombinant protein production, whereby
either transcription, translation, translocation, or folding of recombinant proteins
can be bottlenecking (Baneyx and Mujacic 2004; Brinkmann et al. 1989; Harris and Kilby 2014; Tegel et al. 2011; Wagner et al. 2007) (Eq. 1). Keeping in
mind that the effective specific cellular productivity (qp_eff) is actually composed of qp and the product degradation rate (qdegradation) (Eq. 2),
we propose the following definition for expression tuning:Expression tuning is referred to as the purposeful adjustment of the
recombinant gene transcription rate on cellular level.
Formation of subpopulations of producing and non-producing cells (bistable
behavior)—an impediment to expression tuning
Following the presented definition of expression tuning, it is of
utmost importance to understand, consider, and make it impossible that observed
tuning on population level might be attributed to the formation of subpopulations of
producing and non-producing cells. If this is the case, tuning of the expression
levels is not achieved, which is also called “bistable behavior,” referring to the
formation of two subpopulations. Homogeneous expression on cellular level is also
often termed “graded response.” Here, knowledge on the mechanisms that lead to these
“all-or-none induction phenomena” is reviewed.Novick and Weiner (1957)
identified for the lac operon that apparent tuning on population level may be the
result of the formation of subpopulations of fully induced and non-induced cells
(all-or-none induction, bistability). This was confirmed by Maloney and Rotman
(1973). They observed that the
inducer amount only influenced the number of induced cells rather than the
transcription rate on cellular level and proposed a model describing this phenomenon
(Novick and Weiner 1957). Forty years
later, Siegele and Hu (1997) reported
this behavior for the arabinose utilization pathway. Further studies using
mechanistic modeling and single cell analytics investigated autocatalytic systems
and the switching kinetics of inducible systems (Carrier and Keasling 1999; Fritz et al. 2014; Megerle et al. 2008; Ozbudak et al. 2004). Afroz et al. (2014b) investigated and compared eight metabolic pathways of
E. coli with respect to all-or-none behavior
and created a deterministic model. Their model related the type of response (graded
or bistable) to the strength of positive feedback (inducible inducer transport) and
negative feedback (inducible inducer catabolism). Bistable responses were expected
for low negative feedback and high positive feedback and graded responses for high
negative feedback and low positive feedback. The extent of bistability of different
pathways is believed to be influenced by cooperativity in the expression of pathway
transporters (Afroz et al. 2014b).
General strategies to achieve tuning
Based on the insights in the mechanistic that lead to unwanted
bistable behavior (formation of subpopulations of producing and non-producing
cells), several strategies based on targeted engineering of metabolic pathways have
been reported.Several authors perform knockout of genes for inducer transport to
omit bistable responses (Afroz et al. 2014b; Khlebnikov et al. 2000; Marbach and Bettenbrock 2012). The knockout of transport genes breaks the positive feedback
of the inducer on the production of its own transport proteins and eliminates the
bistable behavior (Afroz et al. 2014a;
Fritz et al. 2014; Khlebnikov et al.
2000). Using inducer transport
knockout strains, induction can be achieved by induction with gratuitous inducers
(Marbach and Bettenbrock 2012) or by
induction with the natural inducer. While some gratuitous inducers can enter the
cell passively by diffusing through the membrane, some natural inducers have to be
actively transported into it. Introducing a separate copy of the transporter gene
under control of a different promoter enables inducer to be transported into the
cell while avoiding the positive feedback (Afroz et al. 2014a; Khlebnikov et al. 2000).In another approach Wagner et al. constructed a strain, termed
Lemo21(DE3), where the widely used BL21(DE3) (Studier and Moffatt 1986) was modified by addition of a vector
harboring T7 lysozyme under control of the rhaBAD
promoter. Modulation of T7 lysozyme expression, a natural inhibitor of T7
polymerase, by varying the rhamnose concentration was reported to convert the
all-or-none response of the BL21(DE3) strain to a uniform response (Schlegel et al.
2012; Wagner et al. 2008).We recently showed for the araBAD operon that the use of
metabolizable inducer in a mixed-feed environment results in a graded response
(Sagmeister et al. 2013b). By using an
E. coli strain with intact arabinose operon, we
were able to tune protein expression with arabinose as metabolizable inducer. Using
this strategy, the recombinant protein expression can be tuned by simply adjusting
the uptake rate of the inducing substrate.
Process technological aspects of expression tuning
To our knowledge, expression tuning has so far only found little
application in studies using bioreactors and even only in fed-batch mode (Sagmeister
et al. 2013b; Striedner et al.
2003). As far as we know, it has so
far not been applied in continuous processes. When applying expression tuning, the
induction mode is of utmost importance. Within this section, we review several so
far used induction strategies and discuss them with respect to expression
tuning.One-point addition of varying non-metabolizable inducer
concentrations is the most commonly applied method to achieve expression tuning
(Khlebnikov et al. 2002; Lee and
Keasling 2005; Wagner et al.
2008). This is typically used for
investigative studies with small-scale experiments and short production periods. It
is usually assumed that the concentration of inducer per cell (specific inducer
concentration) is constant. While this assumption is justifiable for small-scale
shake flask experiments, it definitely does not hold true for industrial
fermentation processes. Here, the specific concentration of active inducer can be
submitted to change due to catabolism, dilution by growth and inactivation, for
example, through acetylation (Marbach and Bettenbrock 2012; Novick and Weiner 1957).When exploiting tunable systems for industrial bioprocesses with
extended production phase, a continuous inducer supply is necessary to ensure a
constant inducer concentration within the cell (Fig. 2). As this criterion is hard to meet, a possible simplification is
to neglect the inducer consumption and transporting rates in and out of the cell and
simply adjust the inducer amount to the biomass concentration. A method that
compensates for these effects, is the continuous feeding of inducer in order to
achieve a constant inducer-to-biomass ratio (Striedner et al. 2003), which requires a continuous estimate of
biomass concentration. A possible way to achieve that is to use an exponential
feeding profile and adjust the inducer concentration to the calculated value
according to the feeding profile. These feed-forward strategies assume a constant
yield of biomass on substrate (Y) and neglect the fact that Y can change especially in production phases. Therefore, a more accurate
method is to estimate the biomass based on online accessible data with soft sensors
(Luttmann et al. 2012; Paulsson et al.
2014; Sagmeister et al. 2013c; Wechselberger et al. 2013). The type of inducer (metabolizable or
non-metabolizable) results in several consequences with respect to the
controllability of the system. When using a non-metabolizable inducer, the induction
rate can be independently controlled from the substrate uptake rate (or respectively
the specific growth rate). When using metabolizable inducers as sole carbon source,
the induction rate is tightly coupled to the sugar uptake rate and therefore cannot
be controlled independently.
Fig. 2
In order to maintain a constant expression level under
subsaturating inducer concentrations, a constant inducer concentration
within the cell is mandatory. Therefore, all routes of transport into
(active import, diffusion) and out of the cell (metabolism, inactivation,
export) have to be considered. As not all of these rates are accessible, a
constant inducer concentration within the cell can only be approximated.
When using non-metabolizable inducers, this condition can be approximated by
adjusting the extracellular inducer concentration to the biomass
concentration. In the case of metabolizable inducers, a mixed-feeding
strategy, where the uptake of the main substrate and inducing substrate can
be controlled independently, needs to be applied in order to retain the
additional degree of freedom of expression tuning
In order to maintain a constant expression level under
subsaturating inducer concentrations, a constant inducer concentration
within the cell is mandatory. Therefore, all routes of transport into
(active import, diffusion) and out of the cell (metabolism, inactivation,
export) have to be considered. As not all of these rates are accessible, a
constant inducer concentration within the cell can only be approximated.
When using non-metabolizable inducers, this condition can be approximated by
adjusting the extracellular inducer concentration to the biomass
concentration. In the case of metabolizable inducers, a mixed-feeding
strategy, where the uptake of the main substrate and inducing substrate can
be controlled independently, needs to be applied in order to retain the
additional degree of freedom of expression tuningAnother alternative is the application of a mixed-feeding strategy,
where multiple carbon sources are fed to the cells in certain ratios. The mixed-feed
strategy permits the use of metabolizable inducer while retaining the advantage of
independent control of induction rate and substrate uptake rate (which determines
the specific growth rate). Recently, we demonstrated the tunability of a system via
adjusting the uptake rates of two sugars: one acting as carbon source and the other
as inducer and second carbon source (Sagmeister et al. 2013b). Independent control of sugar uptake rates
can be achieved via generic control strategies for fed-batch processes (Sagmeister
et al. 2013c). For mixed-feed systems,
catabolite repression poses a natural limitation to the application of these
systems, which has to be investigated beforehand and considered for process design
(Sagmeister et al. 2013a).However, when adjusting the inducer amount solely to the cell
concentration, the change in the cells’ metabolic load caused by protein expression
is not accounted for. In order to do so, the metabolic load needs to be quantified.
A possible solution for this matter was provided by Kraft et al. (2007). They created a reporter system based on the
firefly luciferase gene lucA under the control of
a σ32-dependent promoter. The heat-shock response caused
by formation of mis-folded proteins and aggregates led to expression of luciferase,
showing a linear dependency. Higher amounts of mis-folded proteins led to higher
luminescence values (Kraft et al. 2007). By rendering the metabolic load accessible to quantification,
such reporter systems could allow to use tunable systems in a more accurate way.
However, to our knowledge, feedback control of protein expression based on the
metabolic load of the host has not been performed so far.As described, expression tuning has been technologically implemented
in various ways, which significantly differ in the degree of freedoms they leave
with respect to process control. Two methods have to be highlighted for providing
the highest degree of freedom while containing full controllability of the process:
inducer titration with gratuitous inducer and mixed-feeding strategy with a
metabolizable inducer as second carbon source. Both methods enable the independent
control of specific growth rate and induction rate (Fig. 3).
Fig. 3
For expression tuning, several induction strategies have been
used. One-point addition of non-metabolizable inducer (a) is commonly applied, but provides no novel degree of
freedom for process control. The inducer concentration is only added at the
timepoint of induction and not adjusted throughout the process. It is
therefore submitted to change due to catabolism, dilution by growth, and
inactivation. By inducer titration, the inducer concentration is
continuously added to the culture and concentration changes can therefore be
accounted for. When using a metabolizable inducer for inducer titration
(b), the specific growth rate and the
protein expression cannot be controlled individually as the inducer acts as
substrate as well. Independent control of specific growth rate and protein
expression rate and therefore a novel degree for process control is gained
when performing inducer titration with non-metabolizable inducers (c). In this case, addition of substrate controls
the specific growth rate and addition of inducer controls the induction
rate. Another way to retain this novel degree of freedom is to use
metabolizable inducers in a mixed-feed environment (d). Here, specific growth rate is controlled by addition of
main substrate and inducing substrate and induction rate is controlled by
the ratio of inducing substrate to main substrate. For reasons of easier
comprehensibility, the overall influence of specific growth rate on protein
expression is not illustrated in this graphic representation
For expression tuning, several induction strategies have been
used. One-point addition of non-metabolizable inducer (a) is commonly applied, but provides no novel degree of
freedom for process control. The inducer concentration is only added at the
timepoint of induction and not adjusted throughout the process. It is
therefore submitted to change due to catabolism, dilution by growth, and
inactivation. By inducer titration, the inducer concentration is
continuously added to the culture and concentration changes can therefore be
accounted for. When using a metabolizable inducer for inducer titration
(b), the specific growth rate and the
protein expression cannot be controlled individually as the inducer acts as
substrate as well. Independent control of specific growth rate and protein
expression rate and therefore a novel degree for process control is gained
when performing inducer titration with non-metabolizable inducers (c). In this case, addition of substrate controls
the specific growth rate and addition of inducer controls the induction
rate. Another way to retain this novel degree of freedom is to use
metabolizable inducers in a mixed-feed environment (d). Here, specific growth rate is controlled by addition of
main substrate and inducing substrate and induction rate is controlled by
the ratio of inducing substrate to main substrate. For reasons of easier
comprehensibility, the overall influence of specific growth rate on protein
expression is not illustrated in this graphic representationA short outline of currently applied induction methods is given in
Table 1.
Table 1
Process technological methods for expression tuning
Induction method
Mode of action
Comments
One-point addition of inducer
The concentration of inducer is adjusted to a defined
concentration in the beginning of the induction phase
Widely applied, however, inducer concentration can change
throughout the process due to catabolism, dilution by growth, or
inactivation (Marbach and Bettenbrock 2012; Novick and Weiner 1957)
Inducer titration
Non-metabolizable inducer is continuously supplied to keep the
specific inducer concentration (inducer/biomass) constant
Independent control of sugar uptake rate (growth rate) and
induction rate is possible (Striedner et al. 2003)
Metabolizable inducer
Metabolizable inducer is continuously supplied and metabolized
by the cells
Induction rate and uptake rate of metabolizable inducer are
tightly coupled
Mixed feed
Both primary growth substrate and metabolizable inducer are
simultaneously supplied and metabolized by the cells
Independent control of specific growth rate and induction rate
is possible (Sagmeister et al. 2013a).
Process technological methods for expression tuning
How to apply tuning
Verification and evaluation of expression tuning
With respect to the definition as the adjustment of the recombinant
gene transcription rate on cellular level, several things have to be considered in
order to demonstrate expression tuning. First of all, culture homogeneity needs to
be verified in order not to mistake tuning on population level with tuning on
cellular level. The use of a fluorescence reporter protein with suitable
analytical methods has now established itself in order to prove expression on
cellular level. Where flow cytometry (Khlebnikov et al. 2002; Lee and Keasling 2005; Sagmeister et al. 2013b; Wagner et al. 2008) is more commonly used for bioprocesses,
microscopy is rather used for investigational studies on induction kinetics and
behavior (Megerle et al. 2008;
Ozbudak et al. 2004; Siegele and Hu
1997). Other important aspects have
to be addressed when investigating bioprocesses: outgrowth of segregants, where
non-producing cells outgrow producing cells, can be caused by loss of plasmids
(Krone et al. 2007; Smith and
Bidochka 1998) or all-or-none
induction (Novick and Weiner 1957).
The transcription rate of the used promoter might change during the process
according to its response time (Lee and Keasling 2005). Regarding these time-dependent effects, it is necessary to
gather time-resolved data to be able to attribute the observed responses to the
right causes. After verification of the tunable system, its performance needs to
be evaluated. In order to gain physiological knowledge, it is also well
established to compare specific concentrations (related to biomass concentration
or cell number) (Khlebnikov et al. 2002; Lee and Keasling 2005) rather than volumetric concentrations.Furthermore, it needs to be considered that the specific cellular
productivity (qp) is varying along the production period (Sagmeister et
al. 2014). This behavior is not
reflected if solely end-point-specific concentrations are monitored.In order to define comparable criteria when working with tunable
systems we recommend the following strategy:Use of fluorescent reporter protein and suitable analytical
methods (flow cytometry or microscopy)Time-resolved acquisition of product dataSpecific cellular productivity as target variableConsidering the maturity of tunable expression technologies, we
anticipate that in the future, more studies will focus on the investigation and
characterization of tunable systems in industrially relevant fermentation
processes.
Prerequisites for expression tuning on cellular level
From the reviewed literature, general concepts for prerequisites
for expression tuning on cellular level can be abstracted. Above all, a tunable
promoter system is the fundamental requirement for expression tuning. For better
control, it is important to maintain a constant inducer concentration within the
cell. When designing inducible systems, it is therefore necessary to consider all
possible routes for inducer concentration changes within the cell such as
transport in and out of the cell, assimilation, and change of the specific inducer
concentration due to cell growth. A large dynamic range of tunability with respect
to inducer concentrations is of advantage. Furthermore, plasmid stability is
necessary. Otherwise, the transcription of each gene copy is controlled, but
protein expression per cell varies due to different amounts of plasmid copy number
and results in an inhomogeneous culture (Khlebnikov et al. 2000). Therefore, the use and proof of stable
plasmids or genome integration of the expression sequence is mandatory. Despite of
its stability, the plasmid copy number of the used vector itself needs to be
considered. Whether the use of a low-, medium- or high-copy number plasmid is
possible, depends on the strength of the used tunable promoter system. The direct
controllability of protein expression by transcription tuning is only possible as
long as transcription is the limiting step for recombinant protein production. It
might happen that a weak promoter on a high-copy number plasmid already exceeds
these limits and other steps rather than transcription become the bottleneck in
recombinant protein production. This loss of controllability can finally lead to a
decrease of product quality (aggregation, amino acid incorporation, etc.) (Harris
and Kilby 2014; Kane and Hartley
1991) or lead to a loss of plasmids
(Chang et al. 2003). In order to
receive more controllability, the tightness of the used expression system needs to
be taken into consideration. Basal product expression can sometimes be a major
issue as it is for, e.g., membrane protein production (Giacalone et al.
2006; Wagner et al. 2007).Other prerequisites valid for “the ideal expression system” also
apply to tunable expression systems and are discussed elsewhere (Keasling
1999; Rosano and Ceccarelli
2014).
Expression tuning also an opportunity for process development and
scientific progress
Combined with process technology, tunable expression systems enable
the control of the recombinant protein expression rate using process technological
means. With the use of a suitable control strategy, the transcription rate can be
indirectly controlled. Subsequently, this can be considered in process development
and process optimization, for example, using design-of-experiment approaches
(Mandenius and Brundin 2008).
Expression tuning using process technological means adds a novel degree of freedom
to the design of recombinant processes. Using the reviewed technologies, it is
possible to fine-tune recombinant protein expression to a level which exploits the
cell factory to a maximum. This optimization can take place in controlled
lab-scale bioreactor experiments, which more accurately reflects industrial
processes that screening studies in shake flasks.In the field of enzyme control analysis, it is necessary to use
promoters of different strengths in order to investigate different molecular
fluxes within the cell (Jensen et al. 1993). This approach involves the construction of different
constructs for different concentrations of observed enzymes. We anticipate that
the construction of only one tunable construct to cover all cases would be a great
benefit for the investigation and optimization of metabolic pathways. Possible
fields of applications for expression tuning are summarized in Table 2.
Table 2
Use cases for expression tuning
Use case
Mode of action
Reference
Increase soluble protein titer
Prevent unwanted inclusion body formation through
downregulation of expression
(Baig et al. 2014; Kane and Hartley 1991)
Increase active product amount
Debottleneck translocation for correct disulfide bond
formation in periplasm
(Baneyx and Mujacic 2004)
Toxic protein expression
Tune toxic protein expression to a level which is tolerated
by the host
(Doherty et al. 1993; Dong et al. 1995)
Reduce metabolic load
Enable longer production periods and increase product
quality by lowering the burden on the host and its protein expression
machinery
(Bentley et al. 2009; Bienick et al. 2014; Glick 1995; Mairhofer et al. 2013)
Substitute and supplement to promoter libraries
Facilitate enzyme control analysis by using a tunable
promoter instead of several promoters of different
strengths
(Alper et al. 2005; Dehli et al. 2012; Mey et al. 2007)
Use cases for expression tuning
Conclusions and outlook
Within this contribution, we provide an overview of challenges and
applications of state-of-the-art methods and technologies for expression tuning in
E. coli. Furthermore, we attempt to provide a
clear and precise definition for expression tuning: as the etymology of tuning meets
more the conception of stepping on the accelerator pedal than on building a whole
new car in order to make your car go faster, we anticipate to use the term tuning as
the purposeful adjustment of the recombinant gene transcription rate on cellular
level.To date, one-point addition of inducer is the most prevailing process
technological method to achieve expression tuning. However, due to inherent problems
such as degradation of inducer and a lack of process technological control over the
tuning process, we anticipate that other process technological methods such as the
use of metabolizable inducers, inducer titration, and mixed-feed strategies will
gain importance in the future. We anticipate that expression tuning will unfold its
full benefits only in combination with adequate control strategies. Hence, these
methods will be essential for the industrial exploitation of tunable expression
systems.Considering the broad spectrum of mature methods and technologies as
well as the broad scientific knowledge available, we anticipate that expression
tuning will soon be adapted by industry as generically applicable tool to enable and
optimize the production of a broad spectrum of products in E. coli. By enabling online controllability of protein expression, we
believe that expression tuning is able to tackle the issues of constant product
quality and culture long-term stability and therefore will pave the way for
continuous production of biopharmaceuticals. This in turn will further progress
E. coli as the primary expression platform for
recombinant products intended for pharmaceutical or technical use.
Authors: Veena Warikoo; Rahul Godawat; Kevin Brower; Sujit Jain; Daniel Cummings; Elizabeth Simons; Timothy Johnson; Jason Walther; Marcella Yu; Benjamin Wright; Jean McLarty; Kenneth P Karey; Chris Hwang; Weichang Zhou; Frank Riske; Konstantin Konstantinov Journal: Biotechnol Bioeng Date: 2012-08-06 Impact factor: 4.530
Authors: Peng Xu; Qin Gu; Wenya Wang; Lynn Wong; Adam G W Bower; Cynthia H Collins; Mattheos A G Koffas Journal: Nat Commun Date: 2013 Impact factor: 14.919
Authors: Vignesh Rajamanickam; David Wurm; Christoph Slouka; Christoph Herwig; Oliver Spadiut Journal: Anal Bioanal Chem Date: 2016-09-02 Impact factor: 4.142
Authors: David J Wurm; Julian Quehenberger; Julia Mildner; Britta Eggenreich; Christoph Slouka; Andreas Schwaighofer; Karin Wieland; Bernhard Lendl; Vignesh Rajamanickam; Christoph Herwig; Oliver Spadiut Journal: Appl Microbiol Biotechnol Date: 2017-11-20 Impact factor: 4.813