Wei Chen1, Haotian Wang1, Yuzhang Li1, Yayuan Liu1, Jie Sun1, Sanghan Lee1, Jang-Soo Lee1, Yi Cui2. 1. Department of Materials Science and Engineering and Department of Applied Physics, Stanford University , Stanford, California 94305, United States. 2. Department of Materials Science and Engineering and Department of Applied Physics, Stanford University, Stanford, California 94305, United States; Stanford Institute for Materials and Energy Sciences, SLAC National Accelerator Laboratory, Menlo Park, California 94025, United States.
Abstract
The development of catalysts with earth-abundant elements for efficient oxygen evolution reactions is of paramount significance for clean and sustainable energy storage and conversion devices. Our group demonstrated recently that the electrochemical tuning of catalysts via lithium insertion and extraction has emerged as a powerful approach to improve catalytic activity. Here we report a novel in situ electrochemical oxidation tuning approach to develop a series of binary, ternary, and quaternary transition metal (e.g., Co, Ni, Fe) oxides from their corresponding sulfides as highly active catalysts for much enhanced water oxidation. The electrochemically tuned cobalt-nickel-iron oxides grown directly on the three-dimensional carbon fiber electrodes exhibit a low overpotential of 232 mV at current density of 10 mA cm(-2), small Tafel slope of 37.6 mV dec(-1), and exceptional long-term stability of electrolysis for over 100 h in 1 M KOH alkaline medium, superior to most non-noble oxygen evolution catalysts reported so far. The materials evolution associated with the electrochemical oxidation tuning is systematically investigated by various characterizations, manifesting that the improved activities are attributed to the significant grain size reduction and increase of surface area and electroactive sites. This work provides a promising strategy to develop electrocatalysts for large-scale water-splitting systems and many other applications.
The development of catalysts with earth-abundant elements for efficient oxygen evolution reactions is of paramount significance for clean and sustainable energy storage and conversion devices. Our group demonstrated recently that the electrochemical tuning of catalysts via lithium insertion and extraction has emerged as a powerful approach to improve catalytic activity. Here we report a novel in situ electrochemical oxidation tuning approach to develop a series of binary, ternary, and quaternary transition metal (e.g., Co, Ni, Fe) oxides from their corresponding sulfides as highly active catalysts for much enhanced water oxidation. The electrochemically tuned cobalt-nickel-ironoxides grown directly on the three-dimensional carbon fiber electrodes exhibit a low overpotential of 232 mV at current density of 10 mA cm(-2), small Tafel slope of 37.6 mV dec(-1), and exceptional long-term stability of electrolysis for over 100 h in 1 M KOH alkaline medium, superior to most non-noble oxygen evolution catalysts reported so far. The materials evolution associated with the electrochemical oxidation tuning is systematically investigated by various characterizations, manifesting that the improved activities are attributed to the significant grain size reduction and increase of surface area and electroactive sites. This work provides a promising strategy to develop electrocatalysts for large-scale water-splitting systems and many other applications.
Water oxidation catalysts play
a pivotal role in the sustainable and efficient energy conversion
and storage systems, such as water electrolyzers, solar water-splitting
devices, and rechargeable metal–air batteries.[1−5] Oxygen evolution reaction (OER) catalysts enable the generation
of oxygen by means of electrochemical water oxidation that is considered
to be kinetically sluggish.[6,7] Efficient electrocatalysts
are of great significance to facilitate the oxidation process in terms
of reducing the overpotential and improving the conversion efficiency.
In reality, two fundamental obstacles need to be overcome in the development
of active electrocatalysts for efficient water oxidation in large
scale: the high overpotentials and the poor stability of the OER catalysts.[8] While some highly active, precious metal oxides
such as IrO2 and RuO2 are demonstrated to be
the state-of-the-art OER catalysts, they suffer from high cost and
scarcity of the precious metals, which would seriously impede their
widespread applications.[9−11] In recent years, substantial
efforts have been devoted to developing earth-abundant, cost-effective
OER catalysts, in which transition metal oxides and hydroxides, chalcogenides,
phosphates, and perovskites are extensively investigated.[12−25] Particularly, the transition metal oxides and hydroxides have demonstrated
some of the most exciting electrocatalytic properties for low-cost
and durable OER catalysts, even outperforming that of the precious
metal oxides.[26−28] Yet further improvement of the OER performance of
the transition metal oxides has become challenging.There exist
multiple approaches to further improve the OER activity
of the transition metal oxides. One effective approach is to synthesize
complex metal oxides, where the mixed metal oxides show OER performance
superior to that of single metal oxides.[8,29−32] For example, Louie et al. reported that a Ni–Feoxide thin
film exhibited OER activity much higher than that of Ni oxide and
Feoxide films.[32] Burke et al. revealed
that the intrinsic OER activity of Co–Fe oxyhydroxide is about
2 orders higher than that of CoOOH.[31] Another
attractive solution is to fabricate nanostructured ultrathin nanosheets
or ultrasmall nanoparticles of transition metal oxides, so as to increase
the active catalytic sites for enhanced OER properties.[19,33,34] As reported by Song et al., the
exfoliated single layer nanosheets of the layered double hydroxides
exhibited higher OER activity than that of the corresponding bulk
counterparts.[33] The ultrasmall nanoparticles
of NiO with size between 2.5 and 5 nm also showed good performance
for electrochemical water oxidation.[34] Moreover,
one promising strategy on improving the OER performance is to make
poor crystalline or amorphous transition metal oxides that possess
more defects or vacancies serving as active sites to efficiently catalyze
the water oxidation reactions.[22,35−38] For example, the Nocera group reported amorphous cobalt phosphate
and nickel borate as excellent OER catalysts in neutral water.[22,35] The Berlinguette group introduced a photochemical method to produce
a series of amorphous transition metal oxides that operated superior
to that of crystalline oxides.[36] Recently,
our group has developed a general methodology of the electrochemical
tuning by lithium insertion and extraction for both hydrogen and oxygen
evolution reactions.[39−43] In this method, lithium insertion and extraction are used to tune
the electronic structure, conductivity, defect, grain size and boundary,
and surface area of catalysts, resulting in significant improvement
of catalytic activity. Built on these understandings, we hypothesize
that there exist other electrochemical and chemical tuning methods,
which can significantly improve activity of catalysts with similar
chemical compositions.In this work, we report a novel in situ
electrochemical oxidation
tuning approach for the synthesis of nanoporous transition metal oxides
(TMOs) as OER catalysts with significantly enhanced activity. The
materials synthesis process is schematically illustrated in Figure . First, we deposited
TMOs electrochemically onto three-dimensional (3D) conductive carbon
fiber cloth (CFC) (Figure a,b). The interwoven CFC was chosen as the substrate for the
integrated electrode due to its excellent electrical conductivity,
3D macroporous structure, and stable electrochemical features (Figure e). Second, the TMOs
deposited on CFC were converted to transition metal sulfides (TMSs)
by a sulfurization treatment at a temperature of 500 °C (Figure c, see Experimental
Section in the Supporting Information for
details). Finally, the in situ electrochemical tuning was achieved
when the TMSs were electrochemically oxidized in alkaline electrolyte
at room temperature, transforming them back to TMOs, henceforth referred
to as ECT-TMOs, with significantly different characteristics from
the pristine TMOs (Figure d). During this whole synthesis process, chemical/electrochemical
transformations take place three times and afford the opportunity
to tune the catalysts. Small grains and pores are expected to be created
when a TMO is converted into a TMS by the high temperature sulfurization
treatment. The even smaller grains and pores would be produced when
the TMS is electrochemically oxidized back to TMO. The room temperature
condition of electrochemical tuning is expected to be important since
this prevents the thermal annealing and diffusion to grow large grains.
Using CoO as an example, we confirm such a morphology evolution when
CoO is sulfurized to CoS2 and further electrochemically
oxidized back to CoO (ECT-CoO). This process is labeled as CoO/CoS2/ECT-CoO. Scanning electron microscopy (SEM) image shows that
the as deposited CoO has nanosheet morphology standing up on the carbon
fiber (Figure f).
The CoS2 nanosheets inherit the overall morphology of their
oxidecounterparts (Figure S1a,b) although
they exhibit porous microstructures due to the significant atomic
diffusion and grain growth during displacement of oxygen by sulfur
at high temperature (Figure g). The in situ electrochemical oxidation changes the morphology
significantly by breaking the materials into many interconnected smaller
grains of ECT-CoO (Figure h), thereby creating numerous nanopores on the nanosheets
of ECT-CoO.
Figure 1
Schematic illustration of the synthesis process of ECT-TMOs and
their corresponding morphology. (a) Carbon fiber cloth substrate.
(b) Pristine TMOs coated on CFC by the one-step electrochemical deposition.
(c) TMSs obtained by the sulfurization treatment of the pristine TMOs.
(d) ECT-TMOs formed by the in situ electrochemical oxidation tuning
of TMSs. (e–h) SEM images of CFC, CoO, CoS2, and
ECT-CoO respectively. Scale bars: (e) 200 μm; (f–h) 500
nm.
Schematic illustration of the synthesis process of ECT-TMOs and
their corresponding morphology. (a) Carbon fiber cloth substrate.
(b) Pristine TMOs coated on CFC by the one-step electrochemical deposition.
(c) TMSs obtained by the sulfurization treatment of the pristine TMOs.
(d) ECT-TMOs formed by the in situ electrochemical oxidation tuning
of TMSs. (e–h) SEM images of CFC, CoO, CoS2, and
ECT-CoO respectively. Scale bars: (e) 200 μm; (f–h) 500
nm.Transmission electron microscopy
(TEM) images further confirm the
morphology and microstructure evolution in the CoO/CoS2/ECT-CoO process. As shown in Figure a, the pristine CoO has an interconnected nanosheet
morphology with smooth surface characteristic. The pristine CoO nanosheets
consist of some large grains with sizes greater than 10 nm (Figure b). The CoS2 nanosheets have porous nanostructures with a number of mesopores
generated by the sulfurization treatment of the pristine CoO (Figure c), consistent with
the observation by SEM in Figure g. The high resolution transmission electron microscopy
(HRTEM) image in Figure d shows a highly crystalline characteristic of CoS2. The
crystalline lattice fringe corresponds to the atomic plane of (111)
of CoS2, which is confirmed by its fast Fourier transform
(FFT). In contrast, the ECT-CoO exhibits a nanoporous feature with
lots of micropores formed on the nanosheets (Figure e), drastically distinguished from the rather
smooth surface of CoS2 (Figure c) or the pristine CoO (Figure a). The HRTEM image further
reveals that the ECT-CoO is composed of tiny nanoparticles with grain
sizes smaller than 5 nm (Figure f). These nanoparticles show weak crystallinity and
different grain orientations that interconnect with each other. The
ECT-CoO nanosheets therefore demonstrate poor crystallinity but highly
porous characteristics, indicating that the in situ electrochemical
oxidation tuning process has great impact on the alternation of crystallinity,
defects, grain boundaries, and porosity of the materials.
Figure 2
TEM characterization
of CoO/CoS2/ECT-CoO: (a, b) pristine
CoO, (c, d) CoS2, and (e, f) ECT-CoO, respectively. Scale
bars: (a) 100 nm; (c, e) 50 nm; (b, d, f) 5 nm.
TEM characterization
of CoO/CoS2/ECT-CoO: (a, b) pristine
CoO, (c, d) CoS2, and (e, f) ECT-CoO, respectively. Scale
bars: (a) 100 nm; (c, e) 50 nm; (b, d, f) 5 nm.Moreover, X-ray diffraction (XRD), X-ray photoelectron spectroscopy
(XPS), and inductively coupled plasma spectrometry (ICP) were carried
out to further reveal the evolution of the CoO/CoS2/ECT-CoO
process. As shown in Figure a, CoS2 has a highly crystalline pattern that is
well indexed to CoS2 with cubic structure (PDF no. 04-003-2292),
whereas the ECT-CoO demonstrates nearly amorphous or very poor crystalline
features, consistent with the observation by TEM (Figure c–f). The disappearance
of sulfur characteristic peaks in ECT-CoO observed by XPS illustrates
the complete transformation of sulfide to oxide by the in situ electrochemical
tuning (Figure b).
This is further confirmed by the ICP-MS and OES elemental analysis
of the ECT-CoO, demonstrating the Co/S molar ratio of ∼1000:1.
As a comparison, the S 2p characteristic peak of CoS2 at
binding energy of 162.8 eV is attributed to the S 2p3/2 core level that is typical of metal–sulfur bonds and agrees
well with the literature.[44,45] The peak located at
168.6 eV corresponds to the surface sulfur with high oxidation state.[46] Regarding the oxidation state of the transition
metal, it is observed in Co 2p spectra of CoS2 and ECT-CoO
that the Co peaks shifted to higher binding energy after the in situ
electrochemical oxidation tuning, indicating its increased oxidation
state (Figure S2). The intensive Co 2p3/2 peak of the ECT-CoO located at binding energy of 780.2
eV can be indexed to CoOOH, demonstrating that the electrochemical
oxidation tuning approach is capable of both sulfur and transition
metal oxidation.[47,48] The increased oxidation state
of transition metal with higher valence is believed to facilitate
the multielectron transportation process involved in water oxidation,
which contributes to highly active OER catalysts with better performance.[49,50] In contrast, the pristine CoO that underwent the in situ electrochemical
oxidation tuning process shows no change in the crystal phase and
composition with good morphology retention (Figure S3).
Figure 3
XRD and XPS of ECT-CoO. (a) XRD of CoS2 and ECT-CoO.
(b) The XPS S 2p peaks of CoS2 and ECT-CoO.
XRD and XPS of ECT-CoO. (a) XRD of CoS2 and ECT-CoO.
(b) The XPS S 2p peaks of CoS2 and ECT-CoO.In addition to CoO, our methodology can be used
as a general one
to produce a whole family of TMOs. For example, we have also synthesized
ternary Co0.5Fe0.5O/Co0.5Fe0.5S2/ECT-Co0.5Fe0.5O and quaternary
Co0.37Ni0.26Fe0.37O/Co0.37Ni0.26Fe0.37S2/ECT-Co0.37Ni0.26Fe0.37O by the same in situ electrochemical
oxidation tuning approach. Similar structures of the nanosheets on
the 3D porous electrodes were also observed in the ternary Co0.5Fe0.5O/Co0.5Fe0.5S2 (Figure S4a,b) and the quaternary
Co0.37Ni0.26Fe0.37S2/Co0.37Ni0.26Fe0.37S2 systems
(Figure S4c,d), indicating the feasibility
of the in situ electrochemical tuning approach for the preparation
of a wide range of nanoporous TMOs. The incorporation of Ni and Fe
into CoO is achieved by partial substitution of Co with Ni and Fe
in the electrochemical codeposition step, attributed to the very close
lattice parameters among Co, Ni, and Fe. This is a common approach
that was adopted to synthesize complex metal oxides and sulfides as
reported previously.[45,51] It is noted that the composition
of the complex TMOs is tunable by controlling different ratios among
the transitional metals, however, we focus in the present study on
investigating the TMOs with equal concentrations of different transition
metals in their preparation solutions. Nevertheless, the obtained
TMOs that contain nickel show a little lower ratio than its feeding
ratio, resulting in the compositions of quaternary Co0.37Ni0.26Fe0.37S2/ECT-Co0.37Ni0.26Fe0.37O, as measured by inductively coupled
plasma–mass spectrometry. This is probably due to the different
electrodeposition kinetics and voltage required along with nickel,
cobalt, and iron ions. Scanning transmission electron microscopy (STEM)
and energy-dispersive X-ray spectroscopy (EDX) mapping of the quaternary
Co0.37Ni0.26Fe0.37S2 were
further employed to investigate the elemental distribution of the
transition metal sulfides. The STEM image of Co0.37Ni0.26Fe0.37S2 shows the nanoporous characteristic
of the nanosheets (Figure S5a), similar
to that observed by SEM (Figure S4d). The
STEM–EDX mapping of Co0.37Ni0.26Fe0.37S2 shows the even distribution of the elements
of Co, Ni, Fe, and S on the porous nanosheets, demonstrating the uniform
deposition of the sulfide nanosheets on the CFC.We have also
observed similar materials evolution in the ternary
ECT-Co0.5Fe0.5O and quaternary ECT-Co0.37Ni0.26Fe0.37O. Owing to the robust in situ
electrochemical oxidation tuning approach, the porous nanosheets of
Co0.37Ni0.26Fe0.37S2 with
high crystallinity (Figure S6a,b) were
fully transferred to ECT-Co0.37Ni0.26Fe0.37O with smaller grain size nanoparticles and weak crystallinity
(Figure S6d,e). The complete oxidation
process was confirmed by the disappearance of S peak and the appearance
of O peak in the EDX of ECT-Co0.37Ni0.26Fe0.37O (Figure S6f) with respect
to that of Co0.37Ni0.26Fe0.37S2 (Figure S6c). The XRD further
revealed the crystallinity and phase evolution of the ECT-Co0.37Ni0.26Fe0.37O (Figure S7), similar to that of the CoS2/ECT-CoO system. This indicates
that the in situ electrochemical tuning is a highly desirable and
robust method for the tuning of different materials.The electrocatalytic
activity of our ECT-TMOs toward water oxidation
was investigated in 1 M KOH electrolyte by the techniques of cyclic
voltammetry (CV), electrochemical impedance spectroscopy (EIS), linear
sweep voltammetry (LSV), and chronoamperometry (see Experimental Section
in the Supporting Information for details).
The catalytic activity of the pristine TMOs was also measured as control.
The in situ electrochemical oxidation tuning process was conducted
by CV scanning of TMSs in the electrolyte for a few cycles until stable
curves were obtained. As shown in Figure a, the CoS2 nanosheets underwent
a very strong oxidation process at its first CV scan when they were
tested under a moderate scan rate of 10 mV s–1 to
a voltage of 1.2 V (vs SCE). The strong oxidation peak disappeared
completely in the subsequent CV scans, indicating that the CoS2 nanosheets have experienced a dramatic evolution and in situ
oxidized in the first positive scan. The first irreversible CV scan
was also observed in the ternary Co0.5Fe0.5S2 and quaternary Co0.37Ni0.26Fe0.37S2 nanosheets (Figure a), implying that the in situ electrochemical oxidation
tuning would be a general approach that is applicable to different
sulfides. In contrast, such an in situ electrochemical oxidation process
was not observed in the pristine TMOs, where the oxides show highly
repeatable CV curves (Figure b). It is worth pointing out that the first in situ electrochemical
oxidation process can be easily ignored if not enough attention was
paid during the measurement. Interestingly, the in situ electrochemically
tuned TMOs (ECT-TMOs) that derived from TMSs showed much more enhanced
electrocatalytic activity toward water oxidation than that of the
pristine TMOs in terms of overpotential, Tafel slope, and long-term
cycling stability. As displayed in the polarization curves in Figure c and Figure S8, one can easily find that the TMOs
exhibit much higher currents than that of the CFC substrate, suggesting
that the major electrocatalytic contributions are from the TMOs and
the negligible OER activity of the CFC. In addition, the OER activity
can be enhanced by incorporation of Ni and Fe into the binary CoO,
where the quaternary Co0.37Ni0.26Fe0.37O/ECT-Co0.37Ni0.26Fe0.37O exhibit
much lower overpotentials than that of the binary CoO/ECT-CoO and
ternary Co0.5Fe0.5O/ECT-Co0.5Fe0.5O. The increased OER activity by the integration of Ni and/or
Fe into CoO was consistent with the literature.[29,31,41] Moreover, the ECT-TMO electrodes are capable
of delivering very high current densities (500–600 mA cm–2) at higher overpotentials while keeping good linear
polarization curves in the LSV measurements, demonstrating their outstanding
performance that is highly desirable for practical application of
the OER catalysts (Figure c). Most importantly, the OER activity of ECT-TMOs can be
further greatly enhanced by the in situ electrochemical tuning, making
the ECT-Co0.37Ni0.26Fe0.37O the best
OER catalyst among all the investigated materials in this work. The
anodic current density of the quaternary ECT-Co0.37Ni0.26Fe0.37O is much higher than that of the other
materials at a certain potential, suggesting that much lower potential
is required for ECT-Co0.37Ni0.26Fe0.37O to generate the same current. It was accepted to report the overpotentials
of OER catalysts at a current density of 10 mA cm–2, as it represents the upper limit of a device with 12% of solar
to hydrogen efficiency.[33] As shown in Figure d and summarized
in Table S1, the ECT-TMOs show lower overpotential
than that of the pristine TMOs counterparts, confirming the efficacy
of the in situ electrochemical tuning. The overpotential of the ECT-Co0.37Ni0.26Fe0.37O at a current density
of 10 mA cm–2 is only 0.232 V, much lower than that
of the pristine CoO (0.346 V), Co0.5Fe0.5O (0.316
V), and Co0.37Ni0.26Fe0.37O (0.299
V), as well as ECT-CoO (0.284 V) and ECT-Co0.5Fe0.5O (0.258 V). Surprisingly, the overpotential of the ECT-CoO at current
density of 10 mA cm–2 (0.284 V) is even lower than
that of the pristine Co0.37Ni0.26Fe0.37O (0.299 V), further highlighting the excellent capability of the
in situ electrochemical tuning approach for enhanced water oxidation.
Owning to the merits of the nanoporous nanosheets grown directly on
the 3D electrodes, the nanostructured electrodes function to facilitate
the release of the oxygen from the electrode surface and the evolved
oxygen bubbles are accelerated by the available large surface area
and efficient mass transportation. Therefore, high current densities
can be achieved by the electrodes even at low overpotentials. For
example, in order to generate a high current density of 500 mA cm–2, the required overpotential for the pristine CoO
is 514 mV, whereas it requires only 319 mV for the ECT-Co0.37Ni0.26Fe0.37O (Table S1). These values of the ECT-TMOs are among the best OER overpotentials
based on different nonprecious catalysts reported so far (Table S2).[13−21,24]
Figure 4
Electrochemical performance of TMOs and
ECT-TMOs in alkaline 1
M KOH solution. The first three cyclic voltammetry curves of (a) CoS2 and Co0.37Ni0.26Fe0.37S2 and (b) pristine CoO and Co0.37Ni0.26Fe0.37O, respectively. The curves were not applied to iR correction. (c) Polarization curves and (e) Tafel plots
of pristine TMOs and ECT-TMOs as comparison, respectively. The curves
were iR corrected. Summary of (d) overpotential at
10 mA cm–2 and (f) Tafel slope of pristine TMOs
and ECT-TMOs, respectively. (g) Long-term chronopotentiometric stability
behaviors of the pristine TMOs and ECT-TMOs under constant current
density of 20 mA cm–2.
Electrochemical performance of TMOs and
ECT-TMOs in alkaline 1
M KOH solution. The first three cyclic voltammetry curves of (a) CoS2 and Co0.37Ni0.26Fe0.37S2 and (b) pristine CoO and Co0.37Ni0.26Fe0.37O, respectively. The curves were not applied to iR correction. (c) Polarization curves and (e) Tafel plots
of pristine TMOs and ECT-TMOs as comparison, respectively. The curves
were iR corrected. Summary of (d) overpotential at
10 mA cm–2 and (f) Tafel slope of pristine TMOs
and ECT-TMOs, respectively. (g) Long-term chronopotentiometric stability
behaviors of the pristine TMOs and ECT-TMOs under constant current
density of 20 mA cm–2.The Tafel plots of the pristine TMOs and ECT-TMOs (Figure e) demonstrate distinct
Tafel
slopes which are summarized in Figure f and Table S1. Typically,
nonprecious OER catalysts exhibit Tafel slopes in the range between
40 and 200 mV dec–1. Our ECT-TMOs show the Tafel
slopes ranging from 38 to 62 mV dec–1, slightly
lower than that of the pristine TMOs (Figure e,f). The incorporation of Ni and Fe into
CoO effectively lowers the Tafel slopes (Figure f), suggesting the improved water oxidation
reaction kinetics. Specifically, the quaternary ECT-Co0.37Ni0.26Fe0.37O (37.6 mV dec–1) and the ternary ECT-Co0.5Fe0.5O (38.9 mV
dec–1) show much lower Tafel slopes than that of
the binary ECT-CoO (62.1 mV dec–1), where the pristine
TMOs followed a similar trend: Co0.37Ni0.26Fe0.37O (39.2 mV dec–1) < Co0.5Fe0.5O (41.7 mV dec–1) < CoO (63.1
mV dec–1). The small Tafel slopes observed in the
ternary ECT-Co0.5Fe0.5O (38.9 mV dec–1) and quaternary ECT-Co0.37Ni0.26Fe0.37O (37.6 mV dec–1) enable them to drive large current
densities at low overpotentials, confirming the behaviors in the polarization
curves (Figure c).
Consistently, one noticeable characteristic of the ECT-TMOs is that
the linear regions of the Tafel plots extend to high current densities
(50–80 mA cm–2, Figure e), indicating the excellent OER performance
for the mass production of oxygen for practical applications. The
possible effect of the capacitive/oxidation currents to the LSV and
Tafel plot measurements can be eliminated by a reverse scan (from
high to low overpotential) of the polarization curve (Figure S9). The results have been discussed and
included in the Supporting Information,
showing that the determination of the overpotentials at 10 mA cm–2 is very reasonable in this study. The most active
OER catalyst in this work is the ECT-Co0.37Ni0.26Fe0.37O, which has a very low overpotential of 232 mV
at current density of 10 mA cm–2 and a small Tafel
slope of 37.6 mV dec–1. The excellent electrochemical
performance of the ECT-Co0.37Ni0.26Fe0.37O is among one of the best reported OER catalysts based on different
materials (Table S2).[28,33,36,38,41,52−55]The catalytic stability is an important property metric for
the
realistic evaluation of the electrocatalysts. To investigate the stability
of our ECT-TMOs, long-term electrolysis was carried out by chronopotentiometric
measurement in 1 M KOH electrolyte at a constant current density of
20 mA cm–2. Figure g shows that the ECT-TMOs retain excellent durability
with high OER activities over the long-term electrolysis. Impressively,
the quaternary ECT-Co0.37Ni0.26Fe0.37O catalyst exhibits exceptional durability with negligibly increased
operation potential for over 100 h. As a result, the ECT-Co0.37Ni0.26Fe0.37O still maintained a low overpotential
of 249 mV (corresponding to potential of 1.479 V vs RHE) after long-term
electrolysis of 100 h at 20 mA cm–2. The high Faradaic
efficiency of our ECT-Co0.37Ni0.26Fe0.37O as very active OER catalyst is confirmed by gas chromatography
measurement, as shown in Figure S10. In
contrast, the catalysts of pristine CoO, Co0.5Fe0.5O, and Co0.37Ni0.26Fe0.37O showed
higher overpotentials increase after even shorter terms of electrolysis.
The outstanding long-term electrocatalytic stability of the ECT-TMOs
with high OER activity demonstrates their promise as highly active
and stable water oxidation catalysts.In order to elucidate
the much enhanced OER activity of the ECT-TMOs,
we have conducted various characterizations on the analysis of materials
evolution that were induced by the in situ electrochemical oxidation
tuning and revealed the formation of nanopores accompanied by crystal
phase evolution of the ECT-TMOs. We therefore expect an increase of
surface area and active catalytic sites in the ECT-TMOs. As a proof
of this claim, we have conducted electrochemical double layer capacitance
(EDLC) measurements (a method that can be used to estimate the magnitude
of electroactive surface area of electrode by the measurement of its
capacitance) of the ECT-TMOs and compared them to the pristine TMOs
(Figure S11−13). The ECT-CoO shows
a much more increased cyclic voltammetry area than that of the pristine
CoO at the same scan rate of 5 mV s–1, indicating
the much more enhanced surface area of the ECT-CoO (Figure a). As a result, the ECT-CoO
shows a significantly enhanced areal capacitance of 270.8 mF cm–2, which is about 6–7-fold higher than that
of the pristine CoO (40.9 mF cm–2) (Figure b). Figures S12 and S13 show the EDLC results of the ternary and quaternary
TMOs and ECT-TMOs, respectively. The ternary ECT-Co0.5Fe0.5O and quaternary ECT-Co0.37Ni0.26Fe0.37O also exhibit much more enhanced surface areas than those
of their pristine TMOs. Specifically, the ECT-Co0.5Fe0.5O shows a 2-fold active surface area increase over that
of the pristine Co0.5Fe0.5O (Figure S11). The ECT-Co0.37Ni0.26Fe0.37O demonstrates an enhanced areal capacitance of 296 mF
cm–2, which is about 6-fold higher than that of
the pristine Co0.37Ni0.26Fe0.37O
(50.5 mF cm–2; Figure S12). The incorporation of nickel and iron into CoO/ECT-CoO leads to
limited increase of the surface area, indicating that the increased
electrocatalytic activity of the mixed metal oxides is partially due
to the synergistic effect of cobalt, nickel, and iron to the enhanced
water oxidation.[30,50] Therefore, the in situ electrochemical
oxidation tuning contributes to the significantly enhanced surface
area and electrochemically active sites of the ECT-TMOs for largely
improved OER activity. Overall, the drastic distinctions in terms
of material crystallinity, composition, defects, grain boundaries,
porosity, and active surface area are attributed to the in situ electrochemical
oxidation tuning that stimulates the much enhanced water oxidation
performance.
Figure 5
EDLC of the pristine CoO/ECT-CoO. (a) CV curves of the
pristine
CoO and ECT-CoO. (b) The current density at 0.2 V (vs SCE) with respect
to scan rate for the pristine CoO and ECT-CoO.
EDLC of the pristine CoO/ECT-CoO. (a) CV curves of the
pristine
CoO and ECT-CoO. (b) The current density at 0.2 V (vs SCE) with respect
to scan rate for the pristine CoO and ECT-CoO.In conclusion, we have successfully developed a novel and
facile
in situ electrochemical oxidation tuning approach to synthesize various
transition metal oxides with desirable characteristics as highly active
catalysts for enhanced water oxidation. The in situ electrochemical
tuning of transition metal sulfides gives rise to nanoporous oxides
with much enhanced surface area and electroactive sites to drive significantly
improved OER activity. The most active ECT-Co0.37Ni0.26Fe0.37O demonstrates a very low overpotential
of 232 mV at current density of 10 mA cm–2, a small
Tafel slope of 37.6 mV dec–1, and outstanding durability
for over 100 h of long-term electrolysis and outperforms most of the
nonprecious catalysts. In addition, the materials evolution associated
with the in situ electrochemical tuning was systematically investigated
by various characterizations. This work provides a promising approach
to the development of highly efficient OER catalysts for water splitting
devices and metal–air batteries.
Authors: Haotian Wang; Zhiyi Lu; Shicheng Xu; Desheng Kong; Judy J Cha; Guangyuan Zheng; Po-Chun Hsu; Kai Yan; David Bradshaw; Fritz B Prinz; Yi Cui Journal: Proc Natl Acad Sci U S A Date: 2013-11-18 Impact factor: 11.205