| Literature DB >> 26764373 |
William S Kisaalita1, Abia Katimbo2, Edison J Sempiira2, Dana J Mugisa3.
Abstract
OBJECTIVE: The aim of this study was to highlight the importance of culture in sustainable, labor-saving solutions design for women in low-resource settings.Entities:
Keywords: Uganda; human factors; low-resource settings; smallholder farmers; sustainability
Mesh:
Year: 2016 PMID: 26764373 PMCID: PMC4768704 DOI: 10.1177/0018720815623146
Source DB: PubMed Journal: Hum Factors ISSN: 0018-7208 Impact factor: 2.888
Figure 1.(A) First- and (B) second-generation churners in comparison to traditional churning styles in a gourd by (C) Nilotic (Jie tribe of northern Uganda) and (D) Bantu (Hima tribe of western Uganda).
Figure 2.Isometric drawing of the churner (not to scale) showing all the components: (1) bearing bracket, (2) gear mechanism housing, (3) shaft bevel gear, (4) drive shaft bevel gear, (5) glass viewing window, (6) crank arm, (7) top plate fastener, (8) crank handle, (9) shaft, (10) baffles, (11) shaft bearing support and bush, (12) discharge (valve not shown), and (13) support.
Summary of Participant Women Groups
| Group Name and Location | First-Generation Churner Study Participants (Old) | Second-Generation Churner Study Participants (New) | Ethnicity |
|---|---|---|---|
| Kabendera and Mukabashambo employees (Ngoma town, Nakaseke district) | 21 | — | Bantu |
| Abesiga Mukama (Nyamiringa village, Kiboga district) | 15 | 7 | Bantu |
| Ikamiro (Kabuye village, Kiboga district) | 12 | — | Bantu |
| Kanyaryeru (Kanyaryeru village, Kiruhura district) | 9 | — | Bantu |
| Etiyata Kapei (Losilanga village, Kotido district) | 32 | 7 | Nilotic |
| Kiduduma (Kiduduma village, Mubende district) | — | 0 | Bantu |
| Abagambakimwe (Kafu village, Nakasongola district) | — | 6 | Bantu |
| St. Anne (Losilanga village, Kotido district) | — | 14 | Nilotic |
Note. Data are number of women who participated in the focus group discussions. The labels old and new are used in reporting results to signify groups that participated in both first- and second-generation and only second-generation studies, respectively.
Lessons Learned or Feedback From First-Generation Churner Usability Focus Groups (see Table 1) Toward Redesigning to Make Women-Friendly (Ergonomically and Culturally Appropriate)
| Lesson/Feedback | Actions Discussed | Comments |
|---|---|---|
| 1. Redesign crank/handle—crank is too long and handle diameter too small. | Conduct anthropometric study to size the crank/handle appropriately. | Is there significant difference in anthropometry measures between Nilotic and Bantu? |
| 2. Lower the churner height. | Conduct anthropometric study to determine the most suitable churner height. | Nilotic (Kotido location) prefer standing posture. |
| 3. Is it possible to make a driving mechanism that is low-speed input (low churning rpm), but high-speed output (high baffles shaft rpm)? | Consider mechanisms like bevel gear. | The bevel gear mechanism will work best, but what is the best gear ratio? |
| 4. Can you make it foot operated as opposed to hand operated, like a sewing machine? | Hold on implementing this suggestion till the third-generation design, if still needed. | Implementing this suggestion will complicate the design from a cost and cultural viewpoints. The Bantu women wear clothes that cover them all the way to their ankles. A bicycle foot-operated mechanism might present a problem of need to change dressing, for example to pants, a “radical” change from traditional dress, etc. |
| 5. Warping of the wood is causing poor sealing of the cover, subsequently causing spillage during churning. | What about using well- seasoned wood? | Metal will make the device very expensive, but it all depends on the increase in income resulting from increased productivity. |
| 6. Make it easier to completely remove the discharge by placing the drain at the bottom and on the crank side of the churner for ease of operation (operator working from the same position). | The discharge point can easily be placed at the bottom of the chamber. | No comment |
| 7. The wooden stand should be replaced with a metallic one or the wood covered with metallic plates, or wood treated with anti-termite agent; in the present form, if left in one place for a while, termites will attack the wood. | Will be easily implemented with the second-generation design. | No comment |
| 8. It seems to require more energy to churn in comparison to the traditional gourd. | The bevel gear mechanism mentioned in Item 3 will solve this problem. | A contribution to this high-energy requirement was partly due to poor bearings used in the first-generation design. |
| 9. Conflicting feedback on churner capacity; some suggest increasing and others suggest reducing the capacity. | Maintain the current capacities of 20 and 10 liters. It will be convenient if the same design can accommodate both capacities, unlike in the current design whereby these are two different products. | The most common gourds handle 5 liters, fewer handle 10 liters, and those that can handle 15 liters are rare. Fifteen-liter gourds are mechanically weak and do not survive the traditional churning process long without breaking. |
| 10. In the current configuration, it is difficult to remove the formed butter fat. Use gourd-like material to avoid butter sticking to the walls. | Increase the discharge diameter and flow the discharge through a sieve to catch small butter particles. | The butter fat also seems to have an affinity with the wood material of the shaft and baffle and is hard to remove completely. |
| 11. The shaft and baffles are difficult to assemble and disassemble. | Design the second-generation churner with assembling and disassembling of both the shaft and baffles in one operation. | This design will also make both the butter removal and cleaning easier. |
| 12. Beautify the churner to match the gourd and/or | Implement the requested look. | No comment |
| 13. What about making it two-hand operated? | With the implementation of a bevel drive mechanism mentioned in Item 3, it may not be necessary. | This feedback was probably a result of needing a higher level of energy as pointed out under Item 8. |
| 14. Experiencing back pain after long churning hours | Conduct anthropometric study to design a better-“fitting” or “women-friendly” churner. | It is possible this is a result of change in churning posture, engaging parts of the body that have not been engaged hitherto. |
| 15. Can you think of an automatic churning machine? | Yes, we can, but how will you operate it without electricity? The income from the ghee is too small to support use of a fossil fuel electricity generator. We will stick to hand-operated for now. | The target uses are women smallholder farmers who are predominantly rural with no access to grid electricity. Much-larger-capacity electrically powered churners exist for commercial dairies, a different clientele. |
Survey Questions Where Differences Among the Four Groups Were Found Based on p Values ≤.05
| Response Means | |||||
|---|---|---|---|---|---|
| Question |
| Kotido New ( | Kotido Old ( | Kiboga Old ( | Nakasongola New ( |
| 1.3. Comfort with discharge removal mechanism[ | .0375 | 1.28 | 1.14 | 1.14 | 3.00 |
| 1.5. Comfort with input effort[ | .0311 | 2.797 | 1.43 | 1.861 | 2.33 |
| 1.6 Comfort with single-hand operation[ | .0188 | 1.71 | 1.29 | 1.88 | 2.17 |
| 2.1M. pain level in/on hand[ | .0011 | 1.79 | 1.00 | 1.43 | 3.50 |
| 2.2M. pain level in/on chest[ | .0094 | 1.93 | 1.00 | 1.57 | 3.33 |
| 2.3M. pain level in/on back[ | .0091 | 1.64 | 1.00 | 1.86 | 3.17 |
| 2.4M. pain level in/on palms[ | .0006 | 1.64 | 1.00 | 1.57 | 4.00 |
| 2.4G. pain level in/on palms[ | .0162 | 3.14 | 3.00 | 1.57 | 1.83 |
| 4. Enough machine capacity[ | .0041 | 1.79 | 1.43 | 2.00 | 3.17 |
| 5. Machine replacing the gourd[ | .0057 | 1.71 | 1.14 | 1.86 | 2.67 |
| 6. Using the machine instead of the gourd in the future[ | .0007 | 1.43 | 1.14 | 1.71 | 2.67 |
Note. The labels old and new are used in reporting results to signify groups that participated in both first- and second-generation and only second-generation studies, respectively. M = machine (second-generation churner); G = gourd.
Responses were 1 = strongly agree, 2 = agree, 3 = neutral, 4 = disagree, 5 = strongly disagree.
Responses were 1 = no problem, 2 = slight problem, 3 = moderate problem, 4 = severe problem, 5 = very severe problem.
Summary of Other Pains Identified and Their Levels: Questions 2.5M and 2.5G
| Location and Group Type | M Pain Area (Pain Level) | G Pain Area (Pain Level) |
|---|---|---|
| Kotido old group | Waist (3) | |
| Kotido new group | ||
| Kiboga old group | Shoulder joint (4) and knee joint (1) | Waist (5) |
| Nakasongola new group | Shoulder joint (5) | Knee joint (4) |
Note. M = machine (second-generation churner); G = gourd. The labels old and new are used in reporting results to signify groups that participated in both first- and second-generation and only second-generation studies, respectively. Each entry row represents mention by one participant, and the numbers in parentheses represent pain level as follows: 1 = no problem, 2 = slight problem, 3 = moderate problem, 4 = severe problem, 5 = very severe problem.
Survey Question Responses That Were Significantly Different in a Pairwise Comparison of the Three Groups With the Wilcoxon Mann-Whitney Test
| Group Pair/Question |
| Response Means |
|---|---|---|
| Kiboga old group vs. Kotido old group | ||
| 2.3M. Pain level in/on back[ | .0486 | 1.8571 vs. 1.0000 |
| 2.4M. Pain level in/on palms[ | .0293 | 1.5714 vs. 1.0000 |
| 4. Enough machine capacity[ | .0466 | 2.0000 vs. 1.4286 |
| Kiboga old group vs. Kotido new group | ||
| 2.4G. Pain level in/on palms[ | .0185 | 3.0000 vs. 3.1429 |
| Kotido old group vs. Kotido new group | ||
| 1.5. Comfort with input effort[ | .0242 | 1.4286 vs. 2.7857 |
| 2.1M. Pain level in/on hand[ | .0436 | 1.0000 vs. 1.7857 |
| 2.2M. Pain level in/on chest[ | .0284 | 1.0000 vs. 1.9286 |
| 2.3M. Pain level in/on back[ | .0424 | 1.0000 vs. 1.6429 |
| 2.4M. Pain level in/on palms[ | .0424 | 1.0000 vs. 1.6429 |
| 5. Machine replacing the gourd[ | .0280 | 1.1429 vs. 1.7143 |
Note. M = machine (second-generation churner); G = gourd. The labels old and new are used in reporting results to signify groups that participated in both first- and second-generation and only second-generation studies, respectively.
Responses were 1 = no problem, 2 = slight problem, 3 = moderate problem, 4 = severe problem, 5 = very severe problem.
Responses were 1 = strongly agree, 2 = agree, 3 = neutral, 4 = disagree, 5 = strongly disagree.
Mean Scores and Associated Discussion Comments for Survey Questions 1 (Churner Physical Characteristics), 3 and 4 (Productivity), and 5 and 6 (Churner Preference Over the Gourd)
| Question | Kotido New | Kotido Old | Kiboga Old | Comments From Focus Group–Like Discussions[ |
|---|---|---|---|---|
| 1.1. Height | 1.93 | 2.14 | 1.86 | Reduce cylinder height and make it round as in the gourd (N) |
| 1.2. Crank/handle | 1.79 | 2.29 | 1.71 | Grip length is small if one wants to use both hands (B) |
| 1.3. Ghee/yogurt removal | 1.29 | 1.14 | 1.14 | Removal mechanism is fine (N) |
| 1.4. Drive mechanism | 2.29 | 1.14 | 1.86 | Drive mechanism is soft reducing energy need (N) |
| 1.5. Effort/energy input | 2.79 | 1.43 | 1.86 | Modify the machine to include a motor (N, N, N, N, B) |
| 1.6. Single-hand operation | 1.71 | 1.29 | 1.86 | Can even alternate the stool to use left or right, whoever is stronger and can use both hands (N, B) |
| 3. Reduction in churn time | 1.98 | 1.57 | 1.43 | Machine takes same time even if the milk quantity is small (N, N) |
| 4. Enough machine capacity | 1.79 | 1.43 | 2.00 | When you have a full 20 liters, you can do it once, unlike the gourd (B, B) |
| 5. Machine replaces gourd | 1.71 | 1.14 | 1.86 | Yes, solves problems of flies, rats, dogs stealing the gourd when forgotten outside and even human thieves (N, N, N) |
| 6. Will use machine in place of gourd | 1.43 | 1.14 | 1.71 | Yes, because gourd makes the yogurt (discharge) bitter (N, N, N) |
Note. The labels old and new are used in reporting results to signify groups that participated in both first- and second-generation and only second-generation studies, respectively.
N (Nilotic) or B (Bantu) at the end of each comment indicates the cultural source of the comment; the repetition of letters in parentheses indicates the number of times the comment came up.
Comparison of Group Mean Self-Reported Pain Levels for Churner (M) and Gourd (G) Operation Using the Signed Rank Test
| Group/Pain Area | M Mean Score | G Mean Score |
|
|---|---|---|---|
| Kotido new group | |||
| Hand | 1.79 | 2.86 | 0.0625 |
| Chest | 1.93 | 3.14 | 0.0098 |
| Back | 1.64 | 3.13 | 0.0039 |
| Palm | 1.64 | 3.14 | 0.0034 |
| Kotido old group | |||
| Hand | 1.00 | 2.43 | 0.0156 |
| Chest | 1.00 | 2.71 | 0.0313 |
| Back | 1.00 | 3.00 | 0.0156 |
| Palm | 1.00 | 3.00 | 0.0313 |
| Kiboga old group | |||
| Hand | 1.43 | 1.71 | 0.7500 |
| Chest | 1.57 | 2.14 | 0.3750 |
| Back | 1.86 | 2.43 | 0.5625 |
| Palm | 1.57 | 1.57 | 1.0000 |
Note. The labels old and new are used in reporting results to signify groups that participated in both first- and second-generation and only second-generation studies, respectively. Responses were 1 = no problem, 2 = slight problem, 3 = moderate problem, 4 = severe problem, 5 = very severe problem.