Influence of Surface Wettability on Microbubble Formation.

The production and utilization of microbubbles are rapidly becoming of major importance in a number of global applications, from biofuel production to medical imaging contrast agents. Many aspects of bubble formation have been studied, with diffuser characteristics (such as pore size, pore orientation) and gas flow rate all being shown to influence the bubble formation process. However, very little attention has been paid to the influence of surface wettability of the diffuser and the detailed role it plays at the triple interface of gas-liquid-diffuser. Here, we investigate how the wettability of the diffuser surface impacts upon the dynamics of the bubble formation process and examine the effect both at the orifice and upon the bubble cloud produced as a result of the engineered wetting variations. Experimental data shown here indicate the presence of a switching point at a contact angle of θ = 90°, where bubble size vastly changes. When a surface exhibits a contact angle below 90°, bubbles emitted from it are considerably smaller than those emitted from a surface with an angle in excess of 90°. This effect is observable over flow rates ranging from 2.5 to 60 mL min(-1) from a single pore, an array of controlled pores, and the industrially relevant and commercially available sintered metals and sintered ceramic diffusers. It is also observed for both thiol and silane modified surfaces, encompassing a range of contact angles from 10° to 110°. In addition, the importance of the diffuser plate's surface topography is discussed, with elevated roughness acting to reduce the effect of surface chemistry in some instances.