| Literature DB >> 26301002 |
Ahmad B AlAli1, Michelle F Griffin1, Peter E Butler2.
Abstract
INTRODUCTION: Three-dimensional printing, a technology used for decades in the industrial field, gains a lot of attention in the medical field for its potential benefits. With advancement of desktop printers, this technology is accessible and a lot of research is going on in the medical field.Entities:
Keywords: 3D printed surgical instruments; 3D printing medical and surgical applications; 3D printing prosthesis; medical education using 3D printing; surgical planning using 3D printing
Year: 2015 PMID: 26301002 PMCID: PMC4539849
Source DB: PubMed Journal: Eplasty ISSN: 1937-5719
Different types of 3D printing machines*
| Type | Mechanism | Advantages | Disadvantages | Material | Other |
|---|---|---|---|---|---|
| SLA | UV light is used to create the object by curing and solidifying a liquid resin | • High-resolution prototypes | • Support structure is needed | Resin; a curable laser photopolymer or other plastic-like products | Layer thickness: 0.05-0.2 mm |
| SLS | Laser fuses the layers of a powder material | • Ability to produce complex/functional parts | • Surface finish is rough | Plastic, nylon, polystyrene, metals; steel, titanium, and composites | Layer thickness: 0.06-0.18 mm |
| FDM | Extruding small beads of the melted plastic material, which hardens afterward | • No postcuring | • Slow processing, especially on large parts | Filament of thermoplastic polymer; ABS, PLA | Layer thickness: 0.15-0.25 mm (adjustable) |
| DLP | DLP projector projects the light in a repetitive process | • Good resolution | • Support structure is needed | Liquid resin | Accuracy: 139 μm |
| INKJET | Spraying liquid or the photopolymer depending on the type of the jetting; binder or material | • A variety of material choice | • Require postcuring | Plastic, metal, and ceramics | Layer thickness: material: 0.013 mm (min) |
*From Protosys5 and Horvath.6 3D indicates 3-dimensional; ABS, acrylonitrile butadiene styrene; PLA, polylactic acid or polylactide.
Figure 1Methodology of this literature review; stepwise approach.
Surgical planning using 3D printing*
| Study title | Authors | Journal | Objective of the study | Year | Result | Conclusion |
|---|---|---|---|---|---|---|
| Three-Dimensional Printing for Perioperative | Schmauss et al | • Evaluate the use of fabricated 3D model in surgical planning for a 70-year-old patient referred for complete aortic arch replacement. After being diagnosed with extensive arteriosclerotic aneurysm reaching from the ascending aorta to the descending aorta, patient's comorbidities include arterial hypertension and diabetes mellitus. | 2014 | • Preoperative 3D model facilitated decision-making process to perform a complex and high-risk FET procedure | Future studies on a larger number of patients expected to show that stereolithography facilitates preoperative planning and decreases the risk of complex aortic arch surgery | |
| Paediatric Cardiac Transplantation: Three-Dimensional Printing of Anatomic Models for Surgical Planning of Heart Transplantation in Patients With Univentricular Heart | Sodian et al | • Evaluate the use of fabricated 3D model in surgical planning for 2 complicated cardiac pediatric cases for heart transplantation | 2008 | 3D model: | The use of 3D printing provided the surgeon with practical advantages of demonstrating exact anatomy of the patient prior to the surgery | |
| Three-Dimensional Printing of Models for Preoperative Planning and Simulation of Transcatheter | Schmauss et al | Evaluate the use of fabricated 3D model in surgical planning for transcatheter valve replacement | 2012 | Use of the model not expected to change the basic surgical plan. Although it helped in understanding that extremely calcified aortic root and the sinus of Valsalva became small, inelastic, and stiff, positive results may be achieved by deep implantation without occluding the whole sinus of Valsalva’ | ||
| Three-Dimensional Printing of Models for Surgical Planning in Patients With Primary Cardiac Tumors | Schmauss et al | Evaluate the use of fabricated 3D model in surgical planning in cardiac tumor surgery | 2013 | • 3D models may be helpful tool for preoperative decision planning of surgical intervention lead to a better understanding of position and infiltration of the cardiac tumor into cardiac tissue, especially when imaging modalities such as MRI, CT, and echocardiography are insufficient | 3D printing model provides surgeons and interventionists with both theoretical and practical advantages in treating complex pathology in cardiac surgery | |
| Preoperative Three-Dimensional Model Creation of Magnetic Resonance Brain Images As a Tool to Assist Neurosurgical Planning | Spottiswoode et al | Evaluate the use of fabricated 3D model in surgical planning for 2 cases of patients with lesions in the proximity of the motor cortex | 2013 | 3D models: | 3D models’ accuracy for brain surgery was acceptable, with a mean dimensional error of 0.5 mm, and this may be good tool for surgical training and planning | |
| Application of a Three-Dimensional Print of a Liver in Hepatectomy for Small Tumours Invisible by Intraoperative Ultrasonography: Preliminary Experience | Igami et al | Evaluate the use of fabricated 3D model in surgical planning for 2 cases of patients with synchronous multiple liver metastases small tumors after receiving chemotherapy and compare that to ultrasonography | 2014 | • The surgery plan was carried out using 3D printing model | 3D printed models for small tumors aid the surgery and made it easy and feasible; however cost reduction, speed of production and automation of the post production steps are the current limitations | |
| 3D Printing Haptic “Reverse” Model for Preoperative Planning in Soft Tissue Reconstruction; A Case Report | Chae et al | Evaluate the use of fabricated 3D model in surgical planning for soft tissue reconstruction | 2014 | • 3D model enhances the understanding of the defect morphology | Surgical outcomes might be improved using 3D models compared with current 2D imaging modalities | |
| Frontal Sinus Models and Onlay Templates in Osteoplastic Flap Surgery | Daniel et al | Evaluate the use of fabricated 3D model in surgery for frontal sinus mapping | 2011 | • These models are consistently accurate to within 1 mm | 3D models can be used intraoperatively as an onlay guide for frontal sinus mapping; however, comparison with other mapping techniques is needed |
*From Chae et al,7 Schmauss et al,8-10 Sodian et al,11 Spottiswoode et al,12 Igami et al,13 and Daniel et al.14 3D indicates 3-dimensional; CT, computed tomography; FET, frozen elephant trunk; MRI, magnetic resonance imaging; 2D, 2-dimensional.
3D printed surgical implants*
| Study title | Authors | Journal | Objective of the study | Year | Result | Conclusion |
|---|---|---|---|---|---|---|
| Bioresorbable Airway Splint Created With a Three-Dimensional Printer | Zopf et al | Present the experience of implanted airway stent for a child born with tracheobronchomalacia | 2013 | • The subsequent bronchoscopy revealed normal patency of the bronchus without collapse | 3D fabricated models created using high-resolution imaging and computer-aided design; can produce implantable patient-specific devices | |
| Maxillofacial Reconstruction Using Custom-Made Artificial Bones Fabricated by Inkjet Printing Technology | Saijo et al | Evaluate the use of IPCAB in reconstruction surgery. | 2009 | • Patient satisfaction was achieved by reconstruction using IPCAB |
*From Zopf et al19 and Saijo et al.20 3D indicates three-dimensional; IPCAB, inkjet-printed custom-made artificial bone.
Figure 2Three-dimensional models for different type of ventricular septal defect. From Costello et al.17
Figure 3Three-dimensional printed airway splint. From Zopf et al.19
3D printing in surgical education*
| Study title | Authors | Journal | Objective of the study | Year | Result | Conclusion |
|---|---|---|---|---|---|---|
| A Low-Cost Surgical Application of Additive Fabrication | Watson | Evaluate the use of 3D printing models in surgical education for residents and medical students | 2014 | • Patient-specific 3D models can be used to teach the residents and medical students on the surgical intervention | 3D models may have a value in education applications, with a great potential in intra-abdominal and intrathoracic anatomical and surgical education | |
| Utilizing Three-Dimensional Printing Technology to Assess the Feasibility of High-Fidelity Synthetic Ventricular Septal Defect Models for Simulation in Medical Education | Costello et al | Evaluate the use of 3D printing models in medical education | 2014 | • Knowledge acquisition, knowledge reporting, and structural conceptualization significantly improved after the session with 3D models of different common VSD types | 3D printing is a feasible modality to be used in medical education and it is a foundation for stimulation-based education |
*From Watson16 and Costello et al.17 3D indicates three-dimensional; CT, computed tomography; MRI, magnetic resonance imaging; VSD, ventricular septal defect.