Poly(vinylidene fluoride) (PVDF) was modified by chemical treatments in order to create active double bonds to obtain covalent grafting of poly(acrylic acid) (PAA) on membrane. The attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectrum confirms the formation of conjugated C=C double bonds with surface dehydrofluorination. The membrane morphology was studied by scanning electron microscopy (SEM). The surface composition was characterized by X-ray photoelectron spectroscopy (XPS). The thermal stability of the dehydrofluorinated membrane (Def-PVDF) and functionalized membranes were investigated by differential scanning calorimetry (DSC) analysis. The influence of covalently attached PAA on Def-PVDF membrane has been investigated to determine its effect on the transport of water and charged solute. Variations in the solution pH show an effect on both permeability and solute retention in a reversible fashion. Metal nanoparticles were also immobilized in the membrane for the degradation of toxic chlorinated organics from water. In addition, PVDF membranes with an asymmetric and sponge-like morphology were developed by immersion-precipitation phase-inversion methods in both lab-scale and large-scale. The new type of spongy PVDF membrane shows high surface area with higher yield of PAA functionalization. The ion-capacity with Ca2+ ions was also investigated.
Poly(vinylidene fluoride) (PVDF) was modified by chemical treatments in order to create active double bonds to obtain covalent grafting of poly(acrylic acid) (PAA) on membrane. The attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectrum confirms the formation of conjugated C=C double bonds with surface dehydrofluorination. The membrane morphology was studied by scanning electron microscopy (SEM). The surface composition was characterized by X-ray photoelectron spectroscopy (XPS). The thermal stability of the dehydrofluorinated membrane (Def-PVDF) and functionalized membranes were investigated by differential scanning calorimetry (DSC) analysis. The influence of covalently attached PAA on Def-PVDF membrane has been investigated to determine its effect on the transport of water and charged solute. Variations in the solution pH show an effect on both permeability and solute retention in a reversible fashion. Metal nanoparticles were also immobilized in the membrane for the degradation of toxic chlorinated organics from water. In addition, PVDF membranes with an asymmetric and sponge-like morphology were developed by immersion-precipitation phase-inversion methods in both lab-scale and large-scale. The new type of spongy PVDF membrane shows high surface area with higher yield of PAA functionalization. The ion-capacity with Ca2+ ions was also investigated.
Poly(vinylidene fluoride)
(PVDF) is a widely studied and used polymer,
especially for industrial application due to its excellent chemical,
mechanical, and UV stability properties.[1−3] PVDF membranes have been
extensively used in ultrafiltration (UF) and microfiltration (MF)
applications for separation processes and wastewater treatment and
currently are explored as contactors and in bioseparation applications.[1,2,4−7] An interesting new application
is involving the use of PVDF blends to make artificial muscles.[8] In addition, there is increasing interest in
the modification of PVDF membranes with environmentally sensitive
functionalities for many diverse applications such as drug delivery,
cell encapsulation, electronic devices, sensors, and water softening.[9−13]To meet the needs of the desired application, PVDF membranes
can
be chemically and/or physically modified. Various methods are currently
used such as coating,[14] adsorption,[15] the grafting of functional groups or graft polymerization
to the membranes,[2,16−18] and chemical
modification of membrane materials.[19] In
our previous work, we described methods for obtaining PVDF membranes
with pH and temperature responsive properties via in situ hydrogel
cross-linking or in situ polymerization in solvent phase.[11,20,21] These functionalized membranes
were subsequently used as a support to immobilize Fe or Fe/Pd nanoparticles
to remove toxic chloro-organics from groundwater.[21,22] In this work, we extend previous studies and present a new method
to form covalently attached polymers onto the PVDF membranes involving
chemical treatment of the pristine membrane with alkaline solutions
to obtain dehydrofluorinated PVDF membranes. The reaction mechanism
of alkaline degradation of PVDF is shown as follows:[23−27]where X = Na, K, or Li.The dehydrofluorinated
PVDFpolymer forms conjugated double bonds
or a polyene structure which can be attacked by specific reactants
to introduce functional groups to the membrane, such as acrylic acid
(AA). The introduction of covalent bonding can eliminate the concerns
on the stability of poly(acrylic acid) chains on the PVDF membrane
prepared by the in situ hydrogel cross-linking method.As mentioned
above, the PVDF membrane support is further used to
immobilize metal nanoparticles for a dechlorination reaction. As expected,
a higher metal loading leads to a higher reaction rate, and a higher
surface area of the support PVDF membrane is required to achieve a
greater degree of metal loading. Therefore, in this work, another
improvement was achieved through the modification of pristine PVDF
structure. PVDF membranes are usually made by a phase inversion method
induced by immersion of a cast solution in a polymer nonsolvent bath.[28,29] The membrane morphology, porosity, flux and retention properties
can be altered by changing the casting and immersion parameters.[1,30,31] In this work, a sponge-like PVDF
membrane is designed to have higher ion adsorption capacity which
results in higher nanoparticle loading.The dehydrofluorination
of PVDF membranes has been reported. However,
the application of dehydrofluorinated PVDF for covalent attachment
of different polymers for reaction and separation has been reported
very little.[2,4] The main goals of the present
study are to (1) create dehydrofluorinated membranes for the introduction
of proper functional groups through covalent bonding; (2) investigate
the effect of alkaline treatment time on the membrane structure; (3)
study the pH responsive behavior of functionalized PVDF membranes;
and (4) prepare sponge-like PVDF membranes with high surface area
and metal loading.
Experimental Section
Materials
Full-scale pristine PVDF
membranes were obtained from Ultura Inc. Oceanside, CA. Sodium hydroxide
(NaOH), acrylic acid (AA), ammonium persulfate (APS), ferrous chloride
tetrahydrate (FeCl2·4H2O), sodium borohydride
(NaBH4), trichloroethylene (TCE), N,N-dimethylfomamide (DMF), and lithium chloride (LiCl) were
purchased from Sigma-Aldrich. Deionized ultrafiltered water (DIUF)
was purchased from Fisher Scientific. The PVDF powder was a commercial
product (Kynar 761) (Mw = 350 000
g/mol) kindly offered by Ultura Inc. Oceanside, CA. Polyvinylpyrrolidone
(PVP) (Mw = 40 000 g/mol) was purchased
from Polysciencs, Inc. Ultrahigh purity (UHP) nitrogen gas used in
flux experiments was purchased from Scott Specialty Gases. All chemicals
were used without further purification.
Dehydrofluorination
of PVDF Membrane (Def-PVDF)
A piece of PVDF membrane was
soaked in 15 wt % NaOH solution in
40 mL DIUF for 10 min. Then, the membrane was sandwiched between two
glass plates and placed in an oven at 70 °C to react for 1, 3,
and 22 h. The final membrane was washed with DIUF until the pH became
neutral.
PAA Functionalization of PVDF Membranes (PAA-Def-PVDF)
by Pore-Filling
The dehydrofluorinated PVDF membrane was
functionalized with PAA by in situ polymerization with acrylic acid.
The polymerization reaction was performed in an aqueous solution.
The polymerization solution contained 11.1 wt % acrylic acid (monomer)
and 0.4 wt % of APS (initiator). The Def-PVDF membrane was dipped
in the polymerization solution for 5 min, sandwiched between two glass
plates, and placed in an oven at 90 °C for 2 h. The undehydrofluorinated
PVDF membrane was also functionalized with PAA as a control by using
the same pore-filling method.
Preparation
of Spongy PVDF Membranes (SPVDF)
The spongy PVDF membranes
were made using the phase inversion method.
The casting solution was made of 20 wt % PVDF, 2 wt % PVP, 2.25 wt
% LiCl, and 75.75 wt % DMF and heated to 50 °C. A film of PVDF
solution was first cast on a glass plate (23–25% humidity)
and then immersed in DIUF water at 50 °C for coagulation. After
10 s, the formed membrane was put in pure DIUF water at 23 °C
to wash and let it dried in an oven at 70 °C. The full-scale
SPVDF was also fabricated under the same conditions by Ultura Inc.
Oceanside, CA, to assess the feasibility of continuous membrane production.
The thickness of membrane was 175 μm.
Attenuated
Total Reflectance Fourier Transform
Infrared Spectroscopy (ATR-FTIR)
Attenuated total reflectance
Fourier transform infrared (ATR-FTIR) spectroscopy (Varian 7000e)
was used to determine the presence of functional groups in dehydrofluorinated
PVDF and functional membranes. The samples were placed on the diamond
crystal, and the spectrum was obtained between 500 and 4000 cm–1 for 32 scans at a resolution of 8 cm–1.
Scanning Electron Microscopy (SEM)
The surface and cross-section morphology of the blank PVDF, Def-PVDF,
functionalized membranes, and spongy PVDF were studied using a Hitachi
S-4300 scanning electron microscope (SEM). The samples were mounted
on sample studs, and a thin layer of gold was sputtered on the sample
surface for imaging purpose. The SEM measurements were performed at
an accelerating voltage of either 10 or 3 kV.
X-ray
Photoelectron Spectroscopy (XPS) Analysis
of Membrane Surface
The surface composition of membrane was
characterized using an X-ray photoelectron spectroscopy (Thermo Scienctific
K-Alpha) with Al/K (hγ = 1486.6 eV) anode mono X-ray source.
The sample was directly mounted on a sample holder then transferred
into the analyzer chamber. The entire spectra of all the elements
were recorded with very high resolution using Avantage software. Each
survey spectra was the average of five survey scans.
Water Flux Measurement
The water
permeability was measured at different pH levels to study the pH responsive
flux behavior of PAA-Def-PVDF. The tested membrane was mounted in
a stirred cell (Millipore) which contains feedwater of varying pH.
The cell was pressurized at different pressures using pure nitrogen.
Once the membrane flux reached steady-state, volume flux was measured
in triplicates by recording the volume passed through the membrane
in a given time interval. The final test was conducted at pH 4 to
test for reversibility.
Na2SO4 Rejection
Na2SO4 rejection experiments
were performed
using a stirred membrane cell provided by Millipore with a membrane
cross-sectional area of 13.2 cm2 which included a stirring
device to minimize the effects of concentration polarization. The
feed Na2SO4 concentration was 100 mg/L. The
permeate sodium concentration was measured with a Varian AA220 series
atomic absorption spectrophotometer.
Synthesis
of Fe/Pd Nanoparticles in Membrane
and Dechlorination
The method for the synthesis of nanoparticles
was developed by our group and described previously.[32−34] The Fe/Pd nanoparticles were made by an ion-exchange with Fe2+, the reduction with sodium borohydride, and a post-palladium
coating. The dechlorination was conducted in a 40 mL vial loaded with
nanoparticles and fed a TCE solution at 30 mg/L. The TCE concentration
was determined after a certain time interval by extracting the sample
with pentane and analyzing by gas chromatography (HP Series II model
58590) with a mass spectrometer (GC-MS). Detailed information about
nanoparticles synthesis and dechlorination can be found elsewhere.[11,20,32]
Results
and Discussion
Dehydrofluorination and
PAA Functionalization
of PVDF Membranes
The PVDF membranes were treated with 15
wt % of sodium hydroxide for different treatment times. Prior to the
treatment, the PVDF membranes were white in appearance. After treatment,
a color change was observed for all the membranes from white to a
light yellow or deep yellow or even black as shown in Figure 1. The ATR-FTIR spectra of blank PVDF, Def-PVDF,
and PAA-Def-PVDF membranes are shown in Figure 2. The characteristic peaks at 1403 and 1600 cm–1 are corresponding to —CH2 and C=C, respectively
(Figure 2B–D). This is due to the formation
of polyene in the membrane as the fluorocarbon groups of PVDF are
changed by the treatment (1000–1250 cm–1)
(Figure 2A). As the treatment time is increased,
the intensity of the carbon double bond response increases. It should
be noted that the low absorbance intensity at 1600 cm–1 is due to the inactive C=C bond in infrared.[23] The hydrocarbon at peaks 1350–1450 and 800–900
cm–1 do not change significantly with treatment.
Figure 1
Change
in color of the PVDF membranes after treatment with 15 wt
% of NaOH for different hours at 70 °C: (a) 0, (b) 1, (c) 3,
(d) 22 h.
Figure 2
ATR-FTIR spectrum of blank PVDF, Def-PVDF, and
PAA-Def-PVDF membranes.
(A) Blank PVDF; (B) Def-PVDF with 1 h NaOH treatment; (C) Def-PVDF
with 3 h NaOH treatment; (D) Def-PVDF with 22 h NaOH treatment; (E)
PAA-Def-PVDF (PAA functionalization of sample C). The percentage of
transmission scales is varied in the range 100–40%.
Change
in color of the PVDF membranes after treatment with 15 wt
% of NaOH for different hours at 70 °C: (a) 0, (b) 1, (c) 3,
(d) 22 h.ATR-FTIR spectrum of blank PVDF, Def-PVDF, and
PAA-Def-PVDF membranes.
(A) Blank PVDF; (B) Def-PVDF with 1 h NaOH treatment; (C) Def-PVDF
with 3 h NaOH treatment; (D) Def-PVDF with 22 h NaOH treatment; (E)
PAA-Def-PVDF (PAA functionalization of sample C). The percentage of
transmission scales is varied in the range 100–40%.As for the PAA functionalized Def-PVDF membranes,
the appearance
of an obvious peak at 1720 cm–1 belongs to the −COOH
stretching vibration. To prove the covalent attachment of PAA with
Def-PVDF, no cross-linker was used for the PAA functionalization.
After several washes with DIUF, the hydrophilic PAA was not washed
out. This result together with the ATR-FTIR spectra obviously demonstrates
that the PAA was successfully covalently grafted onto the surface
of the PVDF membrane.
SEM Analysis
The
morphologies of
the blank and functionalized PVDF membranes were characterized by
SEM as shown in Figure 3. A pristine PVDF membrane
(Figure 3a) shows fairly porous structure with
mostly circular shape and uniform pore size. The effect of treatment
time with NaOH on the structure of membrane was also investigated
by SEM, and the results can be seen in Figure 3b and c. When treated for a short amount of time (such as 1 or 3
h), no change in the membrane surface was observed as shown in Figure 3b. On the other hand, large pores are formed on
the membrane surface (Figure 3c) after being
treated for 22 h. It was also found that the membrane was easy to
crack with less mechanical force due to the loss of fluorine by the
dehydrofluorination treatment. Additionally, from Figure 3d, it can be clearly seen that PAA is grafted on
the membrane surface and also has little effect on the structure of
the PVDF membrane.
Figure 3
SEM image of blank PVDF (a: sample A in Figure 2), dehydrofluorinated PVDF-3h (b: sample C in Figure 2) and -22h (c: sample D in Figure 2), and PAA-Def-PVDF (d: sample E in Figure 2).
SEM image of blank PVDF (a: sample A in Figure 2), dehydrofluorinated PVDF-3h (b: sample C in Figure 2) and -22h (c: sample D in Figure 2), and PAA-Def-PVDF (d: sample E in Figure 2).
XPS Analysis
of PAA-PVDF Membranes
The surface compositions of the blank
membrane, Def-PVDF, and PAA-Def-PVDF
membranes were investigated by XPS. Figure 4 shows the respective survey spectra of these membranes. Compared
with a blank PVDF membrane (Figure 4a), the
dehydrofluorinated PVDF membrane (Figure 4b)
shows a higher level of noise due to the change in surface roughness
after treatment with NaOH solution. The dehydrofluorination is proved
by a reduction of fluorine intensity, and relative increase of carbon
intensity. The decrease in fluorine concentration and the increase
in carbon concentration with time are also shown in Figure 5, which indicate that most of the dehydrofluorination
happens in the first hour of the treatment, and it is also seen that
the rate of reaction slows down as treatment time increases. As shown
in Figure 4c, the increase of carbon and oxygen
intensity indicates that the PAA was grafted on the membranes. Figure 6 show the respective C 1s core-level spectra of
the blank PVDF (Figure 6a) and PAA-Def-PVDF
(Figure 6b) membranes. The blank PVDF membrane
can be fitted with two main peaks at 286 eV for CH2 groups
and 290.6 eV for CF2 groups.[11,23] On the other
hand, the C 1s spectra of the PAA-Def-PVDF membrane can be fitted
with five chemical species. The peak with binding energy of 288.5
eV belongs to the C=O species of the grafted acrylic acid (AA)
groups.[11] The peak with binding energy
at 286.4 eV can be assigned to C–O of AA groups and the peak
with binding energy at 284.6 eV is assigned to CH2 groups
from the grafted PAA polymer.[35]
Figure 4
XPS survey
spectra of PVDF (a: sample A in Figure 2),
Def-PVDF (b: sample C in Figure 2), and PAA-Def-PVDF
(c: sample E in Figure 2).
Figure 5
Changes in XPS elemental percentages of fluorine and carbon with
different treatment time using15 wt % NaOH.
Figure 6
XPS C 1s core-level spectra of pristine PVDF (a: sample A in Figure 2) and PAA-Def-PVDF (b: sample E in Figure 2) membranes.
XPS survey
spectra of PVDF (a: sample A in Figure 2),
Def-PVDF (b: sample C in Figure 2), and PAA-Def-PVDF
(c: sample E in Figure 2).Changes in XPS elemental percentages of fluorine and carbon with
different treatment time using15 wt % NaOH.XPS C 1s core-level spectra of pristine PVDF (a: sample A in Figure 2) and PAA-Def-PVDF (b: sample E in Figure 2) membranes.
Thermal Analysis of the Membranes
Figure 7 shows the DSC curves of the pristine
PVDF, Def-PVDF, and PAA-Def-PVDF membranes. It is well-known that
pristine PVDF membrane is a partially crystalline polymer because
of its symmetrical structure and a melting point of about 173 °C.[18] After dehydrofluorination, the melting point
for the Def-PVDF membrane does not change as seen in Figure 7b. However, after the covalent binding of PAA on
the dehydrofluorinated PVDF membranes, the symmetrical structure of
the pristine PVDF is partially destroyed resulting in the decrease
of the melting point to 168 °C (Figure 7d). On the other hand, the PVDF membranes functionalized with PAA
by pore-filling methods show no obvious change in the melting point
(Figure 7c) due to the formation of polymer
blends. Thus, the DSC results suggest that the grafting of PAA chains
on the pristine PVDF membrane structure should impart the membranes
with enhanced and stable functionalities.
Figure 7
DSC thermogram of (a)
pristine PVDF (sample A in Figure 2), (b) Def-PVDF
(sample C in Figure 2), (c) PAA-PVDF by the
pore-filling method, and (d) PAA-Def-PVDF
(sample E in Figure 2).
DSC thermogram of (a)
pristine PVDF (sample A in Figure 2), (b) Def-PVDF
(sample C in Figure 2), (c) PAA-PVDF by the
pore-filling method, and (d) PAA-Def-PVDF
(sample E in Figure 2).
pH Responsive Permeability of PAA-Def-PVDF
Since PAA was present in the functionalized membranes, a response
of water permeation through the membrane with pH would be expected.
The pH effect on the water permeability of PAA-Def-PVDF functionalized
membranes is shown in Figure 8. For comparison,
the permeability of a pristine PVDF membrane and Def-PVDF membrane
are 964 and 1474 L/m2·h·bar, respectively. As
expected, when the membrane was functionalized with PAA, the flux
decreases due to the filling of pores with PAA polymer. It is also
seen that as the pH of the feed solution increases, the water flux
decreases. This is consistent with previous findings where similar
tests were done with PAA functionalized PVDF membrane by the pore-filling
method.[32] The change in flux as a response
to the change in pH can be caused by the conformational change of
acrylic acid polymer chains in the membrane. The linear relationship
between water flux and applied pressure resulting in constant flux
at pH 4 for different experimental runs indicate that the PAA functionalization
on the membrane is very stable. The water permeability data can be
fitted with the following equations[36] to
obtain the pKa:where, LP,max and LP,min are the maximum permeability (760 L/m2·h·bar)
and minimum permeability (29.1 L/m2·h·bar) when
the pH is increased from 3 to 8.5. The experimental
data were fitted with both equations and the pKa was found to be 5.2, which is consistent with the literature
reported pKa value for PAA.[36,37]
Figure 8
pH
effect on the pure water permeability of the PAA-Def-PVDF functionalized
membrane.
pH
effect on the pure water permeability of the PAA-Def-PVDF functionalized
membrane.
Ca 2+ Pickup
The amount
of −COOH groups in the functionalized membrane was characterized
by the amount of Ca2+ entrapped by the membrane due to
the high affinity of the free −COOH groups to Ca2+. To do this, 100 mL of a 1000 mg/L Ca2+ solution was
permeated through the membrane to investigate the loading capacity
of Ca2+. The feed and permeate samples were collected,
and the Ca2+ concentrations were analyzed using a Varian
AA220 series atomic absorption spectrophotometer. The amount of Ca2+ pickup is 0.015 mmol/cm2 membrane area. Based
on ion exchange principles, the assumption is that 1 mol Ca2+ can be bound to 2 mol carboxyl groups. Therefore, the calculated
−COOH quantity is 0.03 mmol/cm2. Our previous publication[32] showed that for PAA-PVDF membranes functionalized
by pore-filling methods, Ca2+ pick-up can range from 0.008
to 0.014 mmol/cm2 for different degrees of cross-linking.
Here, the proper amount of cross-linker is required to keep the PAA
functionalization stable without washing out. On the other hand, it
has been found that too much cross-linking will block membrane pores
and increase the mass transfer resistance. The covalent binding of
PAA onto the membrane surface offers a solution to avoid this problem.The effect of pH on the ion exclusion of the PAA functionalized Def-PVDF
membrane is evaluated, and the results are shown in Figure 9. With a pH of 8, the average solute rejection is
about 70%. Meanwhile at lower pH (around pH 4), the observed rejection
is decreased to 10%. This dramatic decrease of solute rejection is
because of the helix–coil transitions of the PAA chain in response
to the pH change.[38,39] At lower pH, the PAA chain is
protonated, which can reduce the overall charge and thus decrease
the electrostatic interaction between the membrane and permeate ions.[40] When the pH increases to pH 8, the PAA is ionized
with enhanced electrostatic interaction and thus a higher rejection
is seen.
Figure 9
Effect of feed solution pH on the ion exclusion (P = 0.7 bar) of a 100 mg/L Na2SO4 solution through PAA-Def-PVDF
membrane.
Effect of feed solution pH on the ion exclusion (P = 0.7 bar) of a 100 mg/L Na2SO4 solution through PAA-Def-PVDF
membrane.The relationship between Na2SO4 rejection
and permeate flux for a PAA functionalized PVDF membrane is shown
in Figure 10. The inset figure shows the linear
relationship between the pressure and flux, which indicates the absence
of membrane fouling. The observed decline in rejection at a higher
flux is in direct contrast to experimental trends generally observed
for ion separations in dense media such as reverse osmosis (RO) and
nanofiltration (NF). For NF type membranes, it is seen that the solution
rejection increases with increasing flux due to the reduced effect
of diffusion. The microporous membranes used in this study show a
nonuniform distribution within the pore geometry. This is primarily
due to the incomplete pore coverage resulting from nonuniform functionalization
or a low chain length to pore ratio. At higher applied pressures,
there is enhanced flow through the region of the membrane that is
not covered by PAA chains due to the reduction in hydrodynamic thickness
of the PAA layer.[41] Commercial nanofiltration
membranes are reported to have a 95 to 99% Na2SO4 rejection. However, these membranes have a pore size of about 1
nm and are operated at pressures ranging from 10 to 40 bar.[42,43] This specific experiment involves pressure of only about 0.7 bar.
Therefore, the development of much more effective membranes will require
much higher PAA loading and the limitation of the core region.
Figure 10
Effect of
operating pressures on the ion exclusion of a 100 mg/L
Na2SO4 solution at pH = 6.5. The inset is the water flux
(pH = 6.5) dependence on pressure.
Effect of
operating pressures on the ion exclusion of a 100 mg/L
Na2SO4 solution at pH = 6.5. The inset is the water flux
(pH = 6.5) dependence on pressure.
Reductive Dechlorination
Nanoparticles
were used for the dechlorination of trichloroethylene (TCE), a ubiquitous
pollutant in groundwater. Figure 11 shows the
successful degradation of TCE with time by Fe/Pd nanoparticles. This
reaction can be modeled as a pseudo-first-order heterogeneous reaction:[44−46]where C is the TCE
concentration
in water (mg/L); kSA is the surface area
normalized reactivity (L/m2·h); αs is the specific surface area of nanoparticles (m2/g);
ρm is the mass concentration of nanoparticles (g/L),
and t is the time (h). Under the reaction conditions
leading to the results in Figure 11, kSA is calculated to be 0.11 L/m2·h
which is consistent with the literature reported dechlorination reactivity
by Fe/Pd nanoparticles.[33,47−49]
Figure 11
TCE dechlorination by Fe nanoparticles immobilized in PAA-Def-PVDF
membrane: vol = 43 mL, initial pH = 6.8, initial TCE concentration
= 30 mg/L, iron loading amount = 0.2 g/L (Pd = 1.4 wt % of Fe), temperature
= 25 °C.
TCE dechlorination by Fe nanoparticles immobilized in PAA-Def-PVDF
membrane: vol = 43 mL, initial pH = 6.8, initial TCE concentration
= 30 mg/L, iron loading amount = 0.2 g/L (Pd = 1.4 wt % of Fe), temperature
= 25 °C.
Spongy
PVDF Membranes (SPVDF)
As
discussed in previous session, the effective dechlorination or ion
separation require high loading of PAA into the membrane pores. Therefore,
spongy PVDF membranes were first prepared by the phase-inversion method
in lab-scale. The full-scale SPVDF was later developed to assess the
feasibility of continuously manufacturing these membranes. Both membranes
show the same water permeability. In this study, full-scale SPVDF
was used to enhance the membrane uniformity and stability. The morphologies
of spongy PVDF membranes are shown in Figure 12. It is clearly seen that the overall structure of the membrane cross-section
is asymmetrical consisting of a skin surface (Figure 12a) on the top layer supported by a macroporous spongelike
sublayer (Figure 12b–d). These macrovoids
became more accentuated and extended throughout the entire cross-section.
The void volume of the spongelike PVDF membrane can be estimated as
follows:[50]where Vm and Vp are the membrane volume and volume occupied
by PVDFpolymer respectively, L is the PVDF membrane
thickness (cm), A is the membrane area (cm2), Wm is the membrane mass (g), and ρp is the density of PVDF (about 1.78 g/cm3). The
properties of the SPVDF membranes were compared with our previous
PVDF membranes from Millipore as shown in Table 1. The SPVDF membrane shows high porosity at about 78.6% and almost
4 times higher surface area compared with that of PVDF (Millipore).
Although the SPVDF showed less permeability, the skin layer can enhance
antifouling properties due to the prevention of large particles deposition
into membrane pores. While the highly porous structure below the skin
layer without tortuosity can reduce the residence time of solute and
eliminate the mass transfer resistance.[50]
Figure 12
SEM images of cross-section spongy PVDF morphology under different
magnification: (a) whole picture, ×300; (b) skin surface and
macroporous matrix, ×4000; (c) interconnected fibrous structure
in the microporous matrix, ×10 000; (d) microporous matrix
under skin surface, ×10 000.
Table 1
Comparison of SPVDF and PVDF (Millipore)
membrane
PVDF layer thickness (μm)
porosity
BET surface
area (m2/g)
permeability (L/m2·h·bar)
SPVDF
175
78.6%
7.7
32
PVDF(Millipore)
125a
70%
2.1
4400b
Supplied by manufacturer.
Smuleac et al.[32]
SEM images of cross-section spongy PVDF morphology under different
magnification: (a) whole picture, ×300; (b) skin surface and
macroporous matrix, ×4000; (c) interconnected fibrous structure
in the microporous matrix, ×10 000; (d) microporous matrix
under skin surface, ×10 000.Supplied by manufacturer.Smuleac et al.[32]With more surface area, a higher
grafting yield will be expected.
Therefore, these two membranes were functionalized with acrylic acid
under the same conditions, and the results are shown in Table 2. As expected, the SPVDF shows high grating yield
at about 81.1 wt % compared to 13% for PVDF (Millipore). The ion exchange
capacity was evaluated by Ca2+ pickup on these two functionalized
membranes. The adsorption capacity of the PAA-SPVDF increases in the
first hour and then remains relatively constant at 3.2 mg/cm2 (265.1 mg/g). The PAA-SPVDF membrane shows high ion-exchange performance
with an adsorption capacity that is 10 times higher than PAA-PVDF
(Millipore) as shown in Table 2. The SEM-EDS
spectra shows the elemental composition and distribution of species
and gives the atom ratio of 3.3 (oxygen per calcium) (Figure 13). This value agrees well with the established
PAA-metal binding stability constant.[51]
Table 2
Comparison of PAA
Functionalization
of SPVDF and PVDF (Millipore)a
membrane
weight gain (%)b
permeability (L/m2·h·bar)
adsorption capacity
(mg Ca2+/cm2)
adsorption
capacity (mg Ca2+/g membrane)c
PAA-SPVDF
81.1
5.8
3.2
265.1
PAA-PVDF (Millipore)d
13
23
0.32
14.4
Adsorption data obtained using
1000 mg/L CaCl2 solution at pH 6.3.
Weight gain from acrylic acid functionalization
in pores.
“g membrane”
refers
to total weight without support fabric.
Smuleac et al.[32]
Figure 13
SEM-EDS spectra of PAA-SPVDF membranes loaded with calcium ions.
SEM-EDS spectra of PAA-SPVDF membranes loaded with calcium ions.Adsorption data obtained using
1000 mg/L CaCl2 solution at pH 6.3.Weight gain from acrylic acid functionalization
in pores.“g membrane”
refers
to total weight without support fabric.Smuleac et al.[32]
Conclusion
The PVDF membrane treated with alkaline solution leads to a modified
membrane (Def-PVDF) with conjugated double bonds which were confirmed
by ATR-FTIR and XPS spectra. The introduced double bonds make the
membrane suitable for the covalent attachment of PAA polymer. The
PAA-Def-PVDF membrane shows pH responsive behavior for both the hydraulic
permeability and solute retention. This porous medium offers less
resistance to solvent transport, allowing for higher permeation rates
at much lower operating pressures with less energy consumption comparing
to traditional NF membrane. The PAA-Def-PVDF membrane was also utilized
as a support to immobilize metal nanoparticles to remove toxic chlorinated
compounds (such as, TCE) from water. Asymmetric membranes with a macroporous
sponge-like structure were successfully prepared by the phase inversion
method in both lab-scale and large-scale. The modified PVDF membrane
shows high surface area, high porosity and higher yield of PAA functionalization
compared to traditional microfiltration PVDF membrane. The ion-exchange
capacity of Ca2+ is 3.2 mg/cm2 (265.1 mg/g),
which is 10 times higher than that reported in our previous publications.
The PAA-SPVDF membrane can be used to remove heavy metal ions from
water due to its good ion-exchange properties. These two modifications
of PVDF can extend the development of functionalized membranes with
advanced applications.
Authors: Scott R Lewis; Saurav Datta; Minghui Gui; Eric L Coker; Frank E Huggins; Sylvia Daunert; Leonidas Bachas; Dibakar Bhattacharyya Journal: Proc Natl Acad Sci U S A Date: 2011-05-23 Impact factor: 11.205
Authors: Sebastián Hernández; Md Saiful Islam; Samuel Thompson; Madison Kearschner; Evan Hatakeyama; Nga Malekzadeh; Thomas Hoelen; Dibakar Bhattacharyya Journal: Ind Eng Chem Res Date: 2019-08-22 Impact factor: 3.720
Authors: Jean E Marshall; Anna Zhenova; Samuel Roberts; Tabitha Petchey; Pengcheng Zhu; Claire E J Dancer; Con R McElroy; Emma Kendrick; Vannessa Goodship Journal: Polymers (Basel) Date: 2021-04-21 Impact factor: 4.329
Authors: Mohammad Saiful Islam; Ronald J Vogler; Sayed Mohammad Abdullah Al Hasnine; Sebastián Hernández; Nga Malekzadeh; Thomas P Hoelen; Evan S Hatakeyama; Dibakar Bhattacharyya Journal: ACS Omega Date: 2020-08-27