Literature DB >> 25425801

Manufacturing defect of endotracheal tube connector: A cause of airway obstruction.

Divya Jain1, Indu Bala1.   

Abstract

Entities:  

Year:  2014        PMID: 25425801      PMCID: PMC4234812          DOI: 10.4103/0970-9185.142889

Source DB:  PubMed          Journal:  J Anaesthesiol Clin Pharmacol        ISSN: 0970-9185


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Sir, Preuse check of the endotracheal tube (ETT) is an integral part of anesthesia practice. Despite this common practice, some of the manufacturing defects not perceptible on visual inspection can go unnoticed, leading to complete or partial airway obstruction.[1] Such errors can be catastrophic if corrective steps are not instituted timely, especially in pediatric patients. We report one such case of ETT connector defect recently encountered in the pediatric operation theater, which resulted in inadequate ventilation. A 7 month old, American Society of Anesthetists physical status 1 child, weighing 8 kg was posted for bilateral inguinal herniotomy. Following induction of anesthesia, the airway of the patient was secured with a 4.0 mm single use ETT (Sterimed Medical Devices Ltd., Bahadurgarh, Haryana, India). On connecting to the anesthesia circuit, the ventilation was difficult, and the compliance of the bag was poor. The air entry was grossly diminished. There was an increase in the peak pressures and the end-tidal carbon dioxide (EtCO2). To rule out any mechanical obstruction as the plausible cause, the anesthesia circuit was checked for any kink or obstruction. The problem was diagnosed when a 10 F suction catheter could not pass through the ETT. The distal end of the connector was found to have an extremely narrow orifice, in comparison to the standard 4 mm ETT connector [Figure 1]. The connector was removed and replaced with another same size ETT connector. There was immediate improvement in ventilation. The peak pressures and the EtCO2 came down to normal limits. The rest of the surgery was uneventful.
Figure 1

The narrow orifice endotracheal tube connector and the standard connector

The narrow orifice endotracheal tube connector and the standard connector Difficult ventilation following successful endotracheal intubation could be due to acute bronchospasm, malfunction or obstruction of breathing circuit, kinking, obstruction of ETT by foreign body or malfunctioning defects of different parts of ETT e.g., inflation line, ETT connector.[2345] In spite of the several case reports of manufacturing errors, such mishaps continue to occur. Reporting of such critical events re-emphasizes the need for thorough check of each and every part of the anesthetic equipment prior to its use and highlights the role of a vigilant clinician in timely detection of such errors and thereby avoiding anaesthetic mishaps.
  5 in total

1.  Unusual case of breathing circuit obstruction: plastic packaging revisited.

Authors:  Andrew C Chacon; Krzysztof M Kuczkowski; Ramon A Sanchez
Journal:  Anesthesiology       Date:  2004-03       Impact factor: 7.892

2.  Endotracheal tube connector defect as a cause of high airway pressure.

Authors:  Neerja Bharti; Indu Bala; Kiran Sharma
Journal:  Paediatr Anaesth       Date:  2012-05       Impact factor: 2.556

3.  Obstruction of endotracheal tube; a manufacturing error.

Authors:  Fatemeh Hajimohammadi; Arman Taheri; Payam Eghtesadi-Araghi
Journal:  Middle East J Anaesthesiol       Date:  2009-06

4.  The Australian Incident Monitoring Study. Problems related to the endotracheal tube: an analysis of 2000 incident reports.

Authors:  S M Szekely; R K Webb; J A Williamson; W J Russell
Journal:  Anaesth Intensive Care       Date:  1993-10       Impact factor: 1.669

5.  Anesthetic breathing circuit obstruction mimicking severe bronchospasm: an unusual manufacturing defect.

Authors:  Chien-Hui Yang; Kuan-Hung Chen; Ying-En Lee; Chung-Ren Lin
Journal:  Acta Anaesthesiol Taiwan       Date:  2012-03-27
  5 in total
  2 in total

1.  Difficult Ventilation in an Infant After Successful Intubation.

Authors:  Kübra Evren Şahin; Canan Salman Önemli
Journal:  Turk J Anaesthesiol Reanim       Date:  2022-08

2.  Inappropriately sized connector: An ingredient for catastrophe!?

Authors:  Rashmi Syal; Swati Chhabra; Sadik Mohammed; Pradeep Bhatia
Journal:  J Anaesthesiol Clin Pharmacol       Date:  2018 Apr-Jun
  2 in total

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