| Literature DB >> 25045749 |
Pingting Liu1, Zhiyu Huang1, Hao Deng2, Rongsha Wang2, Shuixiang Xie2.
Abstract
Oil-based drilling fluid is used more and more in the field of oil and gas exploration. However, because of unrecyclable treating agent and hard treatment conditions, the traditional treating technologies of waste oil-based drilling fluid have some defects, such as waste of resource, bulky equipment, complex treatment processes, and low oil recovery rate. In this work, switchable deoiling agent (SDA), as a novel surfactant for treatment of waste oil-based drilling fluid, was synthesized by amine, formic acid, and formaldehyde solution. With this agent, the waste oil-based drilling fluid can be treated without complex process and expensive equipment. Furthermore, the agent used in the treatment can be recycled, which reduces waste of resource and energy. The switch performance, deoiling performance, structural characterization, and mechanisms of action are studied. The experimental results show that the oil content of the recycled oil is higher than 96% and more than 93% oil in waste oil-based drilling fluid can be recycled. The oil content of the solid residues of deoiling is less than 3%.Entities:
Year: 2014 PMID: 25045749 PMCID: PMC4090431 DOI: 10.1155/2014/852503
Source DB: PubMed Journal: ScientificWorldJournal ISSN: 1537-744X
Figure 1Diagram of ventilation device.
Content of each composition of waste oil-based drilling fluid.
| Sample source | Water content (wt%) | Solidity content (wt%) | Oil content (wt%) |
|---|---|---|---|
| Unused oil-based drilling fluid (Daqing Oilfield) | 58.8 | 14.5 | 26.7 |
| Waste oil-based drilling fluid (number 501, W.S., Daqing Oilfield) | 65.8 | 3.3 | 30.9 |
| Displacing mud (number 501, W.S., Daqing Oilfield) | 47.3 | 13.1 | 39.6 |
| Waste oil-based drilling fluid (number 11, X., Daqing Oilfield) | 50.4 | 20.4 | 29.2 |
| Displacing mud (number 11, X., Daqing Oilfield) | 44.3 | 19.2 | 36.5 |
Main pollutants in waste oil-based drilling fluid.
| Sample source | Cr (mg/kg) | Pb (mg/kg) | As (mg/kg) | Hg (mg/kg) | Cd (mg/kg) | Oil (mg/kg) |
|---|---|---|---|---|---|---|
| Unused oil-based drilling fluid (Daqing Oilfield) | 18.50 | 14.74 | 14.30 | 1.239 | 0.14 | 267000 |
| Waste oil-based drilling fluid (number 501, W.S., Daqing Oilfield) | 10.70 | 21.20 | 20.38 | 0.754 | 0.35 | 309000 |
| Displacing mud (number 501, W.S., Daqing Oilfield) | 21.30 | 11.50 | 15.73 | 1.213 | 0.17 | 396000 |
| Waste oil-based drilling fluid (number11, X., Daqing Oilfield) | 13.60 | 30.70 | 17.92 | 0.836 | 0.41 | 292000 |
| Displacing mud (number 11, X., Daqing Oilfield) | 9.80 | 16.40 | 10.30 | 0.727 | 0.35 | 365000 |
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| ≤1000 | ≤1000 | ≤75 | ≤15 | ≤20 | ≤3000 |
Figure 2Switch processes.
Relationship between volume change of all phases and time of passing gas through when the deoiling agent switches from hydrophobicity to hydrophilicity.
| Time of passing gas through (min) | Volume of hydrophilic layer (mL) | Volume of hydrophobic layer (mL) | Switched volume (mL) | Conversion rate (%) |
|---|---|---|---|---|
| 0 | 10 | 10 | 0 | 0 |
| 2.5 | 12.6 | 7.4 | 2.6 | 26 |
| 5 | 15 | 5 | 5 | 50 |
| 7.5 | 17.4 | 2.6 | 7.4 | 74 |
| 10 | 20 | 0 | 10 | 100 |
Figure 3The fitting curve of the relationship between conversion rate of SDA and the time of passing gas A through.
Relationship between recovery rate of SDA and time of passing gas through when the deoiling agent switches from hydrophilicity to hydrophobicity.
| Gas injection time (min) | Volume of hydrophobic layer (mL) | Recovery rate (%) |
|---|---|---|
| 0 | 0 | 0 |
| 20 | 1 | 10 |
| 40 | 2.5 | 25 |
| 60 | 3.9 | 39 |
| 80 | 5.1 | 51 |
| 100 | 6.4 | 64 |
| 120 | 6.5 | 65 |
| 140 | 6.5 | 65 |
The highest recovery rate is 65%. Therefore, 35% SDA is lost in the process of switching. Such high loss rate may be due to long blowing.
Figure 4The fitting curve of the relationship between recovery rate of SDA and the time of passing gas A through.
Figure 5The process of oil removal and SDA recycle.
The treatment result of five kinds of waste oil-based drilling fluid.
| Number | Weight of samples (g) | Oil content of samples (%) | Weight of extracted oil (g) | Oil content of extracted oil (%) | Oil recycle ratio (%) |
|---|---|---|---|---|---|
| 1 | 41.5 | 26.7 | 10.68 | 97.3 | 93.8 |
| 2 | 35.1 | 30.9 | 10.53 | 96.9 | 94.1 |
| 3 | 27.4 | 39.6 | 10.40 | 97.8 | 93.7 |
| 4 | 36.7 | 29.2 | 10.40 | 97.1 | 94.2 |
| 5 | 30.1 | 36.5 | 10.64 | 96.8 | 93.7 |
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The oil content of oily wastewater and oily solid waste.
| Number | The measured value of water (mg/L) | The measured value of solid (mg/L) | Oil content of oily wastewater (mg/L) | Oil content of oily solid waste (%) |
|---|---|---|---|---|
| 1 | 73.525 | 33.384 | 14.71 | 2.616 |
| 2 | 82.437 | 24.617 | 16.49 | 1.929 |
| 3 | 66.553 | 37.194 | 13.31 | 2.915 |
| 4 | 75.968 | 28.752 | 15.19 | 2.253 |
| 5 | 64.142 | 31.931 | 12.83 | 2.502 |
| Average |
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Figure 6FTIR spectra of SDA.