Layered structure of cast titanium surface.

The present study concerns the surface layered structure of the cast Ti. A commercial Ti was cast into a mold which was made of a phosphate-bonded Al2O3/SiO2 investment. Elemental analyses of the interfacial zone of the casting were made under an electron probe micro-analyzer. The interfacial zone was composed of four layers: the outermost reaction or casting burn layer, the second layer of an O-and Al-stabilized alpha case, the third layer in which Si, P, O, and C were inhomogeneously concentrated, and the fourth layer which consisted of acicular or plate-like crystals. It was observed that the larger the cast volume and the higher the mold temperature, the thicker became each layer and the coarser became the acicular grains. Probably, the layered structure was formed through decomposition of reducible species in the burnout investment and diffusion of the resulting elements into the casting.