Peter Hierzenberger1, Elisabeth Leiss-Holzinger2, Bettina Heise3, David Stifter4, Gerhard Eder1. 1. Institute of Polymer Science, Johannes Kepler University , Altenberger Straße 69, 4040 Linz, Austria. 2. Research Center for Non-Destructive Testing, Altenberger Straße 69, 4040 Linz, Austria. 3. Christian Doppler Laboratory for Microscopic and Spectroscopic Material Characterization, Center for Surface and Nanoanalytics, Johannes Kepler University , Altenberger Straße 69, 4040 Linz, Austria ; FLLL, Institute for Knowledge-based Mathematical Systems, Johannes Kepler University , Altenberger Straße 69, 4040 Linz, Austria. 4. Christian Doppler Laboratory for Microscopic and Spectroscopic Material Characterization, Center for Surface and Nanoanalytics, Johannes Kepler University , Altenberger Straße 69, 4040 Linz, Austria.
Abstract
By application of optical coherence tomography (OCT), an interferometric noncontact imaging technique, the crystallization of a supercooled poly(propylene) melt in a slit die is monitored. Both the quiescent and the sheared melt are investigated, with a focus on experiments where solidification and flow occur simultaneously. OCT is found to be an excellent tool for that purpose since the resultant structures are strongly scattering, which is a prerequisite for application of that method. The resulting images enable for the first time to directly monitor structure development throughout the whole experiment, including final cooling to room temperature. By rendering the setup polarization-sensitive, information on the birefringence of the pertinent structures is obtained.
By application of optical coherence tomography (OCT), an interferometric noncontact imaging technique, the crystallization of a supercooled poly(propylene) melt in a slit die is monitored. Both the quiescent and the sheared melt are investigated, with a focus on experiments where solidification and flow occur simultaneously. OCT is found to be an excellent tool for that purpose since the resultant structures are strongly scattering, which is a prerequisite for application of that method. The resulting images enable for the first time to directly monitor structure development throughout the whole experiment, including final cooling to room temperature. By rendering the setup polarization-sensitive, information on the birefringence of the pertinent structures is obtained.
Optical
coherence tomography (OCT) is a low-coherence interferometric
imaging method which was developed in the 1990s prevalently in the
area of biomedical diagnostics.[1] It generates
depth scans of samples in a contact-free, nondestructive manner. Having
become a standard method for ophthalmologic examinations,[2,3] within the past decade also applications outside the medical field
were found, as summarized in a recent review[4] and with a special focus put on polymer science: in contrast to
biological tissues, polymers usually do not contain water and therefore
also light in the near-infrared (NIR) region, which otherwise would
be absorbed, can be used. With an NIR light source at a central wavelength
of 1550 nm, penetration depths in the millimeter range were obtained,
qualifying OCT as a method suited for investigations on a processing
scale.In the current work, we investigate for the first time
another
specific application of OCT, namely the monitoring of polymer crystallization.[5] It is well-known that, upon processing, polymers
form various structures depending on the prevalent thermal conditions,
pressure, and deformation.[6] At the same
time, this morphology directly influences the mechanical and optical
properties of the resultant plastic part. Considerable research has
therefore been dedicated to assessing the effect of processing parameters
on the final properties.[7] A number of methods
are available, starting with the ex-situ analysis of microtome cuts,
which is still a valuable tool for the characterization of solidified
samples.[5] However, it does not directly
give the situation in the melt. This can only be accomplished by in-situ
methods, e.g. hot-stage microscopy, polarimetry,[8] various scattering methods (light, neutron, and X-ray),
rheo-optical techniques,[9] or dilatometric
measurements.[10,11] With these methods, structure
development can be monitored as a function of time, but usually they
give only an integral or averaged measure of different processes occurring
in the sample instead of depth-resolved information. An ingenious
idea was presented by Fernandez-Ballester et al.,[12] who used a set of shear experiments observed via synchrotron
X-ray scattering and optical retardance to calculate the incremental
contribution of different shear rates and thus in fact obtained depth-resolved
information. However, apart from the fact that considerable effort
is necessary to perform a set of synchrotron measurements, like many
of the previously mentioned methods also this one experiences limits
if the effects become too complicated, namely with multiple scattering
in consequence of long shearing times.OCT, as presented in
this paper, represents a major advance over
these conventional methods in two respects: first, it delivers both depth- and time-resolved information in real time out
of a single measurement, and second, it is not restricted by advanced
structure development. In fact, it even works the better the more
reflective structures have been formed. OCT thus enables to extend
shearing times to more realistic, industrial processing conditions,
being unaffected by heavy shearing conditions.To our knowledge,
the present investigation represents the first
time of flow-induced structure development being monitored in situ
and in a depth-resolved way.
Experimental
Section
Description of the Method
The principle of OCT is based
on white light interferometry but uses broadband light sources in
the near-infrared range (700–1600 nm).[1−3] Most OCT systems
employ a Michelson interferometer, where spatially coherent and temporally
incoherent light emitted by a light source (LS) is split into a sample
and a reference beam by a beam splitter (BS), as shown in Figure 1. The reference beam is reflected by a mirror (RM),
while the sample beam is focused into the sample and reflected by
interfaces in the sample, physically spoken by inhomogeneities in
the refractive index. Both reflected beams are then recombined at
the beam splitter. The larger the difference in the refractive index,
the more light is reflected. This gives rise to a measurable quantity,
the reflectivity R, which is recorded as a function
of the sample depth z.
Figure 1
Setup for a Fourier-domain
OCT (FD-OCT). Abbreviations: LS = light
source, BS = beam splitter, RM = reference mirror, S = sample, DG
= diffraction grating, and LC = line camera.
Setup for a Fourier-domain
OCT (FD-OCT). Abbreviations: LS = light
source, BS = beam splitter, RM = reference mirror, S = sample, DG
= diffraction grating, and LC = line camera.The interferometric detection scheme of OCT provides high
sensitivity
and a high dynamic range, so that extremely small reflections of 10–10 can be accurately measured[13] even in case of absorbing or scattering media.Two different
approaches can be distinguished, namely time-domain
(TD-OCT) and Fourier domain (FD-OCT). The first one, TD-OCT, detects
the recombined beams by a single photodetector. Only photons contribute
to the signal which are reflected at a certain depth of the sample
where the sample path length matches the reference path length. Depth
scans are performed by mechanically moving the reference mirror. The
second approach, FD-OCT, which is shown in Figure 1, analyzes the spectrum of the recombined beam in a spectrometer.
A diffraction grating (DG) splits the beam into its spectral components,
which are detected by a line camera (LC). By Fourier transform of
the measured spectrum, an immediate complete depth-resolved reflectivity
scan is obtained without the need for mechanical movement of the reference
mirror.[14] Though more expensive due to
the camera, this method is superior in terms of speed and signal-to-noise
ratio when compared to TD-OCT. Additionally, it enables rapid scanning
at several adjacent positions, in order to create cross-sectional
images. This is usually implemented by deflecting the sample beam
to different positions on the sample via a small tilting mirror (galvo
scanner).An enhanced variant analyzes the polarization state
of the reflected
light, which renders the OCT polarization-sensitive (PS-OCT).[15] A pertinent system has for the first time been
described by Hee et al.;[16] it uses quarter-wave
plates to illuminate the sample with circularly polarized light, whereas
the light exiting the reference arm is rendered linearly polarized
in 45°. Combined with the FD approach, a polarization-sensitive
Fourier domain OCT (PS-FD-OCT) is obtained as shown in Figure 2.
Figure 2
Extension of Figure 1 for polarization
sensitivity
(PS-FD-OCT) by adding additional components: P = polarizer, QWP =
quarter-wave plate, PBS = polarizing beam splitter. The orientation
of the quarter-wave plates is given in brackets. The outgoing signal
is split in two orthogonally polarized components and recorded by
two line cameras, corresponding to data channels Ch∥ and Ch+ (parallel respectively crossed to the polarizer
P).
Extension of Figure 1 for polarization
sensitivity
(PS-FD-OCT) by adding additional components: P = polarizer, QWP =
quarter-wave plate, PBS = polarizing beam splitter. The orientation
of the quarter-wave plates is given in brackets. The outgoing signal
is split in two orthogonally polarized components and recorded by
two line cameras, corresponding to data channels Ch∥ and Ch+ (parallel respectively crossed to the polarizer
P).Birefringence in the sample causes
an additional optical retardation
Γ between the two orthogonal light components, calculated by
the integral over the birefringence Δn experienced
along the optical path until to a sample depth z:With the analyzed
beam crossing the sample
twice (before and after reflection), this optical retardation comes
into effect twice. In general, the circular polarization of the sample
beam is changed to elliptical. For detection, the signal is split
by a polarizing beam splitter (PBS) in two orthogonally polarized
components, corresponding to channels Ch∥ and Ch+. The index refers to the polarizer
P and gives the parallel respectively the crossed component. The reflectivity
is then obtained by adding the squared signals of both channels:[17]Forming the ratio of both channels gives rise
to a second quantity, the phase retardation δ calculated by[17]denoting the phase shift between
the two orthogonal
polarization components. The signals Ch+(z) and Ch∥(z) detected by the cameras are always positive. Therefore,
the calculated phase retardation δ oscillates between 0°
and 90° with increasing optical retardation Γ. The total
phase shift can be calculated by unwrapping.[18] For instance, one full oscillation from 0° to 90° and
back to 0° corresponds to a total phase shift of 180°. Analogously,
multiorder birefringence leading to phase shifts above 360° is
detected by adding up the contributions of all full oscillations.
Since birefringence is steadily increasing during the experiment,
phase retardation equally has to grow and the direction is unique.OCT provides a lateral resolution Rlat that is determined by the focusing of the laser spot size on the
sample, i.e., by the numerical aperture of the optical system:with f as the focal length
of a focusing lens and D the beam diameter. The axial
(depth) resolution Rax is independent
of the lateral resolution and proportional to the square of the central
wavelength λc but inversely proportional to the spectral
bandwidth Δλ of the light source:[2,3]Spectrally broader light sources are therefore
of advantage. A smaller central wavelength λc is
even more effective in improving the resolution but leads to stronger
scattering and consequently reduces the penetration depth. Thus, when
choosing between sources with the same bandwidth, the one with longer
central wavelength permits deeper penetration on the cost of axial
resolution. With current light sources, axial resolutions in the micrometer
range can be reached.[3]
Apparatus
A self-developed polarization-sensitive Fourier
domain OCT apparatus (PS-FD-OCT) is mounted on a shear system in order
to directly observe crystallization in situ (Figure 3). For the light source, a superluminescence diode (Exalos)
with a central wavelength of λc = 1540 nm and a spectral
bandwidth of Δλ = 55 nm is used, operating in the near-infrared
range and providing a satisfactory penetration depth of more than
1 mm.[4] According to eq 5, the axial resolution is 19 μm in air. Assuming an
average refractive index of n ≈ 1.5 for polymer
materials, the axial resolution obtained within such samples improves
to Rax ≈ 13 μm. A galvo scanner
enables fast adjacent depth scans along vertical lines, so that cross-sectional
in-situ images in a plane perpendicular to the extrusion direction
are generated. Spectral analysis is performed by diffraction gratings,
from which the dispersed spectra are directed to CCD line cameras
(InGaAs, Sensors Unlimited). The recorded spectra are numerically
Fourier transformed to obtain the depth-resolved information. Our
system is capable of recording four full cross sections (1000 ×
512 pixels) per second for the in-situ measurements.
Top view of the experimental
setup: (a) OCT unit: RM = reference
mirror, QWP = quarter-wave plate, BS = beam splitter, P = polarizer,
PBS = polarizing beam splitter, GM = galvo mirror, DG = diffraction
grating, LC = line camera. (b) Shear unit: V1, V2 = valves, W1 = front
window, W2 = rear window. (c) Transmission stage: QWP = quarter-wave
plate, PBS = polarizing beam splitter, PD = photodiodes.The shear unit consists of an extruder, a relaxation
line, and
a slit die (length 120 mm) of large aspect ratio (10 mm × 1 mm
cross section), as described by Liedauer et al.[8] for short-term shearing experiments. By a special valve
system (V1 and V2 in Figure 3), box-like pressure
profiles can be applied for extrusion. At the end of the die, two
windows (W1 and W2) are mounted through which the OCT sample beam
is directed. Light that is reflected by the polymer sample goes back
through the front window W1 and is analyzed in the OCT system, generating
a reflectivity and a phase retardation signal, both depth-resolved.
The other portion of light is transmitted through the rear window
W2 and is analyzed in analogy to former experiments with a polarized,
monochromatic laser beam:[19] a quarter-wave
plate compensates for the optical retardation introduced by the sample
quarter-wave plate, so that the light would be linearly polarized
if no birefringence were found in the sample. Subsequently, the signal
is decomposed into two orthogonally polarized components by a polarization-sensitive
beam splitter and registered by photodiodes (InGaAs amplified detectors,
Thorlabs). From the intensities registered at both diodes, the relative
intensity of each component is calculated. With reference to the first
polarizer of the OCT unit, one signal is assigned to the relative
intensity at parallel polarizers i∥ and the other one to the relative intensity at crossed polarizers i. Both are correlated to the
optical retardation by[19]Provided that the optical
retardation measured
in transmission is entirely caused by the sample, i.e., there is no
contribution from the windows, it has to be equal to the optical retardation
measured in reflection at the backside of the sample. Therefore, this
transmitted signal can directly be correlated to the phase retardation
signal from OCT.
Material and Experimental Protocol
For the experiments
presented in this paper, isotactic poly(propylene) (DM55pharm from
Borealis, Linz/Austria) is used. The granules are melted in the extruder
and the die is filled with hot melt at 200 °C. After a relaxation
period of 15 min, the die is quenched with diethylene glycol to a
temperature of 140 or 145 °C; at these temperatures, the material
crystallizes only very slowly if left under quiescent conditions.
After another 15 min for thermal equilibration, shearing is induced
by resuming extrusion at a constant pressure of 175 or 200 bar for
a defined period of time ranging from 0 to 200 s, and subsequent structure
development is monitored by OCT and by the transmission signal. After
40 min of isothermal structure development, the die is cooled to room
temperature and the sample is extracted. Microscopic analysis of microtome
cuts as well as ex-situ OCT performed on the bare sample is used for
verification of the obtained morphology.During extrusion, a
plug flow type of velocity profile develops, characterized by high
shear rates close to the die walls and nearly zero shear rate in the
central part of the sample, where flow velocity is highest (Figure 4a). Using a Cartesian coordinate system, there is
one prominent axis x1, given by the extrusion
direction. For optical characterization, this prominent direction
defines a uniaxial system. The other axes are x2, which is the direction of the velocity gradient, and x3, the neutral direction, which is perpendicular
to the small side walls of the die.
Figure 4
Flow velocity v and shear
rate γ̇
profile in a slit die, with coordinate axes x1 and x2. The third coordinate
axis x3 is directed normally to the paper
plane. (a) Plug flow type profile without solidification; (b) cutoff
profile after narrowing of the channel due to solidification at the
die walls.
Flow velocity v and shear
rate γ̇
profile in a slit die, with coordinate axes x1 and x2. The third coordinate
axis x3 is directed normally to the paper
plane. (a) Plug flow type profile without solidification; (b) cutoff
profile after narrowing of the channel due to solidification at the
die walls.Shearing leads to the alignment
of molecules in the x1 direction and therefore
enhances crystallization; especially
for poly(propylene), it is well-known that different morphologies
develop:[7] with very high shear rates, so-called
shish-kebabs are found, which are highly birefringent. With the shear
rate profile decreasing and leveling off toward zero, also this morphology
changes to a spherulitic one, as would be found under quiescent conditions.
In between the fully spherulitic core and the highly oriented layer,
a transition region is found which is usually called the fine-grained
layer due to its appearance under the optical microscope. Typical
morphologies as observed on microtome sections under the polarization
microscope are depicted in Figure 5. They have
been cut in the x1–x2 plane, so that this figure is analogous to Figure 4.
Figure 5
Morphologies of samples produced at 145 °C and 175
bar, cut
in the x1–x2 plane. Holes in the microtome cuts result from the final
stage of crystallization due to the constraints built by the solidified
surroundings. Shearing times: (a) 50, (b) 100, (c) 150, and (d) 200
s.
Morphologies of samples produced at 145 °C and 175
bar, cut
in the x1–x2 plane. Holes in the microtome cuts result from the final
stage of crystallization due to the constraints built by the solidified
surroundings. Shearing times: (a) 50, (b) 100, (c) 150, and (d) 200
s.Naturally, as soon as some of
the material has solidified on the
die walls in form of one of these morphologies, the flow cross section
deceases. However, by extruding at constant pressure, the shear rate
profile in the still flowing part does not change. Only the velocity
profile is cut off, i.e., its shape remains constant, but the boundary
condition v = 0 is shifted with the solidification
front toward the central part of the die (Figure 4b), leading to a reduced overall velocity.For OCT measurements,
the laser beam is aligned to the x2 axis,
which therefore coincides with the sample
depth, and is circularly polarized in the x1–x3 plane. Lateral scanning is
performed in this experimental configuration along the x3 direction for in-situ OCT, leading to images oriented
in the x2–x3 plane. For ex-situ OCT, the lateral scanning direction can
freely be chosen either in the extrusion direction x1 or perpendicularly as in in-situ OCT. In both cases,
the ellipticity of the reflected beam represents the corresponding
anisotropy of the refractive index n1 – n3 = Δn13.
In contrast, microtome cuts are prepared in the x1–x2 plane, and accordingly
the contrast of the transmission polarization microscopy arises from
Δn12. However, due to the radial
symmetry of the individual crystalline structures in the x2–x3 plane, both results
can directly be compared and correlated to each other.
Results
Reflectivity Measurements
Flow-induced
structure development
can effectively be observed in a depth-resolved way in OCT reflectivity
images. Figure 6 shows a sequence of in-situ
images taken at different times (0, 50, 148, 300, 600, and 1460 s)
after the beginning of shearing. The temperature was 140 °C and
the extrusion pressure 200 bar, leading to a wall shear rate of 25
s–1. With the shearing time being 150 s, the first
three images are taken still during the shearing period. The two limiting
bright lines in each image represent the interfaces between the windows
and the polymer, which is enclosed in between them. The extrusion
direction x1 is perpendicular to the image
plane, the velocity gradient x2 vertical
in the image plane, and the neutral direction x3 horizontal in the image plane.
Figure 6
In-situ OCT reflectivity
images taken at different times t: a = 0, b = 50,
c = 148, d = 300, e = 600, and f = 1460
s after the beginning of shearing. Temperature 140 °C, extrusion
pressure during shearing 200 bar, shearing time 150 s. A wall shear
rate of 25 s–1 was calculated.
In-situ OCT reflectivity
images taken at different times t: a = 0, b = 50,
c = 148, d = 300, e = 600, and f = 1460
s after the beginning of shearing. Temperature 140 °C, extrusion
pressure during shearing 200 bar, shearing time 150 s. A wall shear
rate of 25 s–1 was calculated.The growth of structures is clearly visible already in the
second
image, taken 50 s after the beginning of shearing. Obviously, in the
beginning crystallization does not proceed homogeneously along the
neutral direction. Only after the end of shearing, a more or less
straight front is formed (cf. images d–f). The structures that
develop are not necessarily permanent, especially as long as flow
persists: it is a regular phenomenon that parts adhere to the wall
for a while, but then are ripped off by flow again. Flow must thus
be attributed both a constructive as well as a destructive effect
on structure development.With milder shearing conditions or
no shearing at all, also other
morphologies can be observed. As an example, individual spherulites
are shown in Figure 7a. They have been obtained
at a temperature of 140 °C, an extrusion pressure of 175 bar,
and a rather short shearing time of only 5 s. Not all of these spherulites
are in a fixed position yet; especially those in the center of the
sample are still moving. With such flowing particles the original
model assumption of a flowing continuum is no longer valid, and also
nonlinear flow patterns are observed. Spherulites represent also rewarding
objects for related OCT techniques, as recently demonstrated for the
example of polarization-sensitive full-field optical coherence microscopy
(PS-FF-OCM).[20]
Figure 7
Features directly visible
in OCT reflectivity images: (a) spherulites,
(b) voids, (c) linearly shaped structures. (a) and (b) were acquired
in situ in a direction perpendicular to the extrusion direction; (c)
was recorded ex situ in extrusion direction.
Features directly visible
in OCT reflectivity images: (a) spherulites,
(b) voids, (c) linearly shaped structures. (a) and (b) were acquired
in situ in a direction perpendicular to the extrusion direction; (c)
was recorded ex situ in extrusion direction.Figure 7b shows voids, another feature
visible
in reflectivity. The refractive index within the voids (n = 1) shortens the optical path length, so that the rear window appears
shifted upward below them. This image is a good example for the advances
obtained with OCT: For measurements in transmission, voids represent
strongly backscattering obstacles and destroy the measurement signal,
so that analysis of such structures could not be performed at all.A further interesting feature is visible in the ex-situ OCT image
presented in Figure 7c: in contrast to the
typical in-situ images, where flow is perpendicular to the paper plane,
this image was scanned in the extrusion direction, which is now horizontal.
Linear structures are clearly visible, prevalently close to the sample
surface, which are most probably related to a shish-kebab structure
or any other threadlike morphology generated by high shear rates.
Polarization-Sensitive OCT
So far several phenomena
have been shown for the first time to be directly observable in reflectivity
images. Furthermore, our equipment is also polarization-sensitive.
In the resulting retardation images, the phase retardation as calculated
by eq 3 is mapped for all points of sufficient
reflectivity. For the sample in the melt state, there are no reflective
points at all, and birefringence becomes visible only at the rear
window, which represents a reflective interface throughout the whole
experiment.Figure 8 shows the development
of phase retardation as a function of time, as detected at the rear
window. For that purpose, the pixels forming the rear window have
been extracted from PS-OCT retardation images. Each horizontal line
corresponds to a different monitoring time, starting with shearing
(top line) and ending 200 s after the beginning of shearing (bottom
line) with intervals of 2 s. The experiment is the same as shown in
Figure 6. Ideally, retardation should change
synchronously over the whole image width, which coincides with the
neutral direction. However, the experiment shows some deviations;
they correspond to the nonuniformity of the crystallization process
in Figure 6. Still, three half-cycles in phase
retardation change from blue (0°) over red (90°) back to
blue and once again to red are clearly visible, corresponding to a
total change of 270°. For later times (not shown in the figure),
depolarization occurs, leading to some mixture of retardation values
in a broader range. For determination of absolute values, the mean
value of each line is taken. By this procedure, the time evolution
of the total phase retardation can be calculated, which is shown in
Figure 8b.
Figure 8
(a) Phase retardation as a function of
time, as detected at the
rear window. For the graph, the respective pixels have been extracted
from PS-OCT retardation images and plotted as rows with time as the
vertical coordinate. 400 pixel in the x3 direction correspond to approximately 0.7 mm. (b) Phase retardation
profile as a function of time, calculated by the mean values of each
row in (a). By summing up the phase retardation of each half-cycle,
the total phase shift is obtained, as marked by arrows. The experiment
is the same as in Figure 6.
(a) Phase retardation as a function of
time, as detected at the
rear window. For the graph, the respective pixels have been extracted
from PS-OCT retardation images and plotted as rows with time as the
vertical coordinate. 400 pixel in the x3 direction correspond to approximately 0.7 mm. (b) Phase retardation
profile as a function of time, calculated by the mean values of each
row in (a). By summing up the phase retardation of each half-cycle,
the total phase shift is obtained, as marked by arrows. The experiment
is the same as in Figure 6.An analogous change of retardation is found in
the retardation
images, but now as a function of sample depth. Figure 9 shows an image and its phase retardation profile, again obtained
by forming the average of all reflective points per line. Phase retardation
is clearly increased by the solidified structures, which therefore
must be birefringent. The area in the center of the sample is nonreflective,
so the profile does not show any relevant information here, but for
the rear window the phenomenon can equally be observed. By using phase
unwrapping and calculating the derivative of the unwrapped retardation
over depth, even quantitative access to the birefringence depth profile
is gained.[18,21]
Figure 9
(a) Phase retardation as a function of
sample depth, as directly
visible in retardation images. Points with insignificant retardation
values are left black. (b) Phase retardation profile as a function
of sample depth, derived from the mean values of all significant points
of each row in (a). For the central, nonreflective part only arbitrary
values are obtained (dotted line). Temperature 140 °C, extrusion
pressure during shearing 200 bar, shearing time 200 s, recorded 216
s after the beginning of shearing.
(a) Phase retardation as a function of
sample depth, as directly
visible in retardation images. Points with insignificant retardation
values are left black. (b) Phase retardation profile as a function
of sample depth, derived from the mean values of all significant points
of each row in (a). For the central, nonreflective part only arbitrary
values are obtained (dotted line). Temperature 140 °C, extrusion
pressure during shearing 200 bar, shearing time 200 s, recorded 216
s after the beginning of shearing.With this ability to directly reveal information on the birefringence
of structures, PS-OCT enables further conclusions on the morphology
generated. As outlined above, morphology strongly depends on the prevalent
shearing conditions. This is shown in Figure 10, where a weakly sheared sample (140 °C, 200 bar, 25 s) is directly
compared to a heavily sheared sample (140 °C, 200 bar, 150 s).
The different morphology is clearly visible in the microtome cuts
produced afterward from the solidified samples, exhibiting only a
very thin highly oriented layer, but a broad fine-grained layer with
mild shearing (Figure 10a). Quite the opposite
is seen in the strongly sheared sample (Figure 10c), which shows only a highly birefringent layer directly neighboring
the spherulitic core morphology. In the PS-OCT images analogous information
is found: phase retardation changes from blue (at the front window)
to cyan or green in the weakly sheared sample, corresponding to δ
= 45°–60°, whereas in the strongly sheared sample
it changes to red (δ = 90°) and then even back to green
already shortly after the front window. The phase retardation profile
(Figure 10b) emphasizes the difference. From
the slopes of the lines indicated in Figure 10b, a mean value for the birefringence can be calculated[21] with Δn ≈ 4 ×
10–4 and 3 × 10–3 for the
fine-grained and the highly oriented structure, respectively. Consequently,
PS-OCT enables differentiation between the two morphologies on the
basis of their birefringence even in situ during the formation of
such structures.
Figure 10
Comparison of (a) a weakly sheared sample (140 °C,
200 bar,
25 s) with (c) a heavily sheared sample (140 °C, 200 bar, 150
s). For both measurements, a microtome cut and the front window region
of the OCT retardation image are shown. In (b) the respective phase
retardation profiles are given, exhibiting different degrees of birefringence
(with lines as guide to the eye, indicating the initial slopes).
Comparison of (a) a weakly sheared sample (140 °C,
200 bar,
25 s) with (c) a heavily sheared sample (140 °C, 200 bar, 150
s). For both measurements, a microtome cut and the front window region
of the OCT retardation image are shown. In (b) the respective phase
retardation profiles are given, exhibiting different degrees of birefringence
(with lines as guide to the eye, indicating the initial slopes).
Correlation with Transmission
Signals
In addition to
the measurement by PS-OCT, optical retardation was also monitored
by analysis of the transmitted light. This information is in principle
equal to the one obtained at the rear window (cf. Figure 8). However, while PS-OCT returns the phase retardation
δ according to eq 3, transmission measurements
give the optical retardation Γ via the relative intensity at
crossed polarizers i and at parallel polarizers i∥ according to eq 6. By inserting the extreme
values of δ = 0° or 90° the correlation of both methods
becomes more obvious: for δ = 0°, i is 0 and i∥ is 1. For δ = 90°, both i and i∥ reach
a value of 0.5; i.e., they show a crossover.Consequently, Figure 11 shows for validation a comparison of the mean
value of the phase retardation, as obtained from the rear window,
with the relative intensity signals registered in the transmission
stage. Measurements at 145 °C are given. Those with the longer
shearing times (150 and 200 s) exhibit clear maxima in phase retardation,
which correspond to δ = 90°, a value which is however not
fully reached due to depolarization and averaging over lateral inhomogeneities.
The maxima coincide perfectly with the first crossover in the relative
intensities, as indicated by vertical lines. Measurements with shorter
shearing times (50 and 100 s) do not reach a phase retardation approaching
90°, correspondingly avoiding a crossover in the relative intensities,
too. With these results, PS-OCT is proven to substitute also the transmission
measurements, besides delivering in addition depth resolved information
as shown in Figure 10.
Figure 11
Mean value of phase
retardation δ from PS-OCT (top) and relative
intensities in transmission measurements (bottom), both versus time
with 0 = beginning of shearing. For the two longest shearing times,
in phase retardation pronounced maxima are found which coincide with
a crossover in the relative intensities, as indicated by the two vertical
lines. For the shorter shearing times, due to the formation of more
depolarizing structures neither a clear maximum in phase retardation
nor a crossover in the intensities is found. Temperature 145 °C,
extrusion pressure during shearing 175 bar, shearing times as indicated
in the legend.
Mean value of phase
retardation δ from PS-OCT (top) and relative
intensities in transmission measurements (bottom), both versus time
with 0 = beginning of shearing. For the two longest shearing times,
in phase retardation pronounced maxima are found which coincide with
a crossover in the relative intensities, as indicated by the two vertical
lines. For the shorter shearing times, due to the formation of more
depolarizing structures neither a clear maximum in phase retardation
nor a crossover in the intensities is found. Temperature 145 °C,
extrusion pressure during shearing 175 bar, shearing times as indicated
in the legend.In a qualitative comparison,
the retardation and relative intensity
curves in Figure 11 run synchronously as long
as shearing persists; then they split. The first maximum in the phase
retardation and crossover in the relative intensities is the earlier,
the longer the shearing time; i.e. more birefringent structures are
formed, being also at the same time of less depolarizing nature, as
indicated by the more pronounced maxima in both types of curves.
Discussion and Conclusion
The results presented
above demonstrate for the first time that
OCT is ideally suited for monitoring in situ the growth of structures
due to shearing or even in the quiescent melt. However, knowing there
are different morphologies dependent on the local shear rate, the
method seems for the chosen wavelength region indifferent with respect
to the type of morphology. In fact, OCT is sensitive in the reflectivity
images on both the highly birefringent and the fine-grained
layer, although slight differences in the degree of reflectivity can
be detected in the ex-situ images, as shown in Figure 12: here, a microtome cut under the polarization microscope
is compared with an ex-situ and an in-situ image of the same sample.
The in-situ image has been taken at the end of the isothermal crystallization
period, so that shear-induced structure development is basically finished
and the image can be compared with the two others. All images have
been scaled to equal size; the red lines indicate the border of the
structures visible in OCT.
Figure 12
Comparison of (a) a microtome cut with (b)
ex-situ and (c) in-situ
OCT reflectivity images. The structure detected in OCT corresponds
to both the highly oriented and the fine-grained layer, with a slight
difference in the degree of reflectivity being detectable (marked
by arrows).
Comparison of (a) a microtome cut with (b)
ex-situ and (c) in-situ
OCT reflectivity images. The structure detected in OCT corresponds
to both the highly oriented and the fine-grained layer, with a slight
difference in the degree of reflectivity being detectable (marked
by arrows).By PS-OCT, samples exhibiting
exclusively either the fine-grained
or the highly oriented layer can clearly be differentiated, as has
been demonstrated by Figure 10, where the difference
in the change of phase retardation is clearly visible. Also, the agreement
with measurements in transmission is evident (Figure 11). For differentiation of the layers within the same sample,
the depth resolution of the current setup is too low and values derived
directly from PS-OCT suffer considerable scattering. This is also
a drawback of the reflectivity images shown, which becomes evident
especially on comparison with the microscope. However, depth resolution
depends strongly on the light source, as specified by eq 5; it might be crucially improved by measurements at a shorter
wavelength. Development of advanced light sources, especially with
broader bandwidth, should therefore be able to further increase the
potential of OCT.
Authors: David Stifter; Elisabeth Leiss-Holzinger; Zoltan Major; Bernhard Baumann; Michael Pircher; Erich Götzinger; Christoph K Hitzenberger; Bettina Heise Journal: Opt Express Date: 2010-12-06 Impact factor: 3.894
Authors: D Huang; E A Swanson; C P Lin; J S Schuman; W G Stinson; W Chang; M R Hee; T Flotte; K Gregory; C A Puliafito Journal: Science Date: 1991-11-22 Impact factor: 47.728