Measurement of viscosity of highly viscous non-Newtonian fluids by means of ultrasonic guided waves.

In order to perform monitoring of the polymerisation process, it is necessary to measure viscosity. However, in the case of non-Newtonian highly viscous fluids, viscosity starts to be dependent on the vibration or rotation frequency of the sensing element. Also, the sensing element must possess a sufficient mechanical strength. Some of these problems may be solved applying ultrasonic measurement methods, however until now most of the known investigations were devoted to measurements of relatively low viscosities (up to a few Pas) of Newtonian liquids. The objective of the presented work is to develop ultrasonic method for measurement of viscosity of high viscous substances during manufacturing process in extreme conditions. For this purpose the method based on application of guided Lamb waves possessing the predominant component of in-plane displacements (the S0 and the SH0 modes) and propagating in an aluminium planar waveguide immersed in a viscous liquid has been investigated. The simulations indicated that in the selected modes mainly in-plane displacements are dominating, therefore the attenuation of those modes propagating in a planar waveguide immersed in a viscous liquid is mainly caused by viscosity of the liquid. The simulation results were confirmed by experiments. All measurements were performed in the viscosity standard Cannon N2700000. Measurements with the S0 wave mode were performed at the frequency of 500kHz. The SH0 wave mode was exited and used for measurements at the frequency of 580kHz. It was demonstrated that by selecting the particular mode of guided waves (S0 or SH0), the operation frequency and dimensions of the aluminium waveguide it is possible to get the necessary viscosity measurement range and sensitivity. The experiments also revealed that the measured dynamic viscosity is strongly frequency dependent and as a characteristic feature of non-Newtonian liquids is much lower than indicated by the standards. Therefore, in order to get the absolute values of viscosity in this case an additional calibration procedure is required. Feasibility to measure variations of high dynamic viscosities in the range of (20-25,000) Pas was theoretically and experimentally proved. The proposed solution differently from the known methods in principle is more mechanically robust and better fitted for measurements in extreme conditions.