In situ reactive compatibilization of polypropylene/ethylene-propylene-diene monomer thermoplastic vulcanizate by zinc dimethacrylate via peroxide-induced dynamic vulcanization.

This work demonstrates an approach of in situ reactive compatibilization between polypropylene (PP) and ethylene-propylene-diene monomer (EPDM) by using zinc dimethacrylate (ZDMA) as a compatibilizer and, simultaneously, as a very strong reinforcing agent. With the incorporation of 7phr ZDMA in the PP/EPDM (30/70, w/w) thermoplastic vulcanizate (TPV), the tensile strength, tear strength, elongation at break, and hardness of PP/EPDM/ZDMA TPV were increased from 5.3 MPa, 31.3 kN/m, 222%, and 78 up to 11.2 MPa, 64.2 kN/m, 396%, and 83, respectively. This tremendous reinforcing as well as the compatibilization effect of the ZDMA was understood by polymerization of ZDMA and ZDMA reacted with EPDM and PP during peroxide-induced dynamic vulcanization. A peculiar phase structure that rubber particles were surrounded and "bonded" by a thick transition zone that contained numerous of nanoparticles with dimensions of about 20-30 nm was observed from transmission electron microscopy. Scanning electron microscopy results confirmed that incorporation of ZDMA reduced the size of the cross-linked EPDM particles. Moreover, we found that the compatibilized TPV showed a higher tan δ peak temperature for EPDM phase and a lower tan δ peak temperature for PP phase. The suggested method for in situ reactive compatibilization of PP and EPDM offers routes to the design of new TPV-based technical products for diversified applications.