Spectral optimization of the color temperature tunable white light-emitting diode (LED) cluster consisting of direct-emission blue and red LEDs and a diphosphor conversion LED.

The correlated color temperature (CCT) tunable white-light LED cluster, which consists of direct-emission blue and red LEDs as well as phosphor-conversion (PC) LEDs packaged by combining green and orange phosphors with a blue LED die, has been obtained by nonlinear program for maximizing luminous efficacy (LE) of radiation (LER) under conditions of both color rendering index (CRI) and special CRI of R9 for strong red above 90 at CCTs of 2700 K to 6500 K. The optimal peak wavelengths of blue LED, red LED, blue LED die, green and orange phosphors are 465 nm, 628 nm, 452 nm, 530 nm and 586 nm, respectively. The real CCT tunable PC/red/blue LED cluster with CRIs of 90~96, R9s of 90~96, CQSs of 89~94, LERs of 303~358 lm/W, and LEs of 105~119 lm/W has been realized at CCTs of 2722 K to 6464 K. The deviation of the peak wavelength should be less than ± 5 nm for blue LED die, ± 1 nm for red LED, and ± 2 nm for blue LED to achieve the PC/R/B LED cluster with high optical performance.