Vertical phase separation of conjugated polymer and fullerene bulk heterojunction films induced by high pressure carbon dioxide treatment at ambient temperature.

The morphology of bulk-heterojunctions (BHJ) is critically important for conjugated polymer and fullerene blend solar cells. To alter the morphology, high pressure (gas phase) carbon dioxide (CO(2)) treatment is applied to poly(3-hexyl thiophene) (P3HT) and [6,6]-phenyl-C61 butyric acid methyl ester (PCBM) blend films under ambient temperature. This process can achieve vertically phase separated morphology such that PCBM distributes toward the film surface, which is suggested by secondary ion mass spectroscopy (SIMS), contact angle, X-ray photoelectron spectroscopy (XPS) and cross-sectional scanning electron microscope (SEM) studies. While pristine P3HT films do not show a significant change upon CO(2) treatment, pristine PCBM films are plasticized in high pressure CO(2). Thus, PCBM is selectively plasticized by CO(2) in the blend film and is drawn towards the surface due to depressed surface energy, although P3HT tends to distribute around the surface without CO(2). This stratification process can enhance solar cell performance. 55% improvement is achieved in the power conversion efficiency of the CO(2) treated device compared to the untreated one, indicating that CO(2) treatment can be a good candidate for optimizing the morphology and enhancing the performance of BHJ polymer solar cells.