Low-temperature solid state synthesis and in situ phase transformation to prepare nearly pure cBN.

Cubic boron nitride (cBN) is synthesized by a low-temperature solid state synthesis and in situ phase transformation route with NH(4)BF(4), B, NaBH(4) and KBH(4) as the boron sources and NaN(3) as the nitrogen source. Furthermore, two new strategies are developed, i.e., applying pressure on the reactants during the reaction process and introducing the structural induction effect. These results reveal that the relative contents of cBN are greatly increased by applying these new strategies. Finally, almost pure cBN (∼90%) crystals are obtained by reacting NH(4)BF(4) and NaN(3) at 250 °C and 450 MPa for 24 h, with NaF as the structural induction material. The heterogeneous nucleation mechanism can commendably illuminate the structure induction effect of NaF with face center cubic structure. In addition, the induction effect results in the cBN nanocrystals presenting obvious oriented growth of {111} planes. This journal is © The Royal Society of Chemistry 2011