| Literature DB >> 21274432 |
M Evren Ersahin1, Cigdem Yangin Gomec, R Kaan Dereli, Osman Arikan, Izzet Ozturk.
Abstract
Energy recovery potential of a mesophilic co-digester treating OFMSW and primary sludge at an integrated biomethanization plant was investigated based on feasibility study results. Since landfilling is still the main solid waste disposal method in Turkey, land scarcity will become one of the most important obstacles. Restrictions for biodegradable waste disposal to sanitary landfills in EU Landfill Directive and uncontrolled long-term contamination with gas emissions and leachate necessitate alternative management strategies due to rapid increase in MSW production. Moreover, since energy contribution from renewable resources will be required more in the future with increasing oil prices and dwindling supplies of conventional energy sources, the significance of biogas as a renewable fuel has been increased in the last decade. Results indicated that almost 93% of annual total cost can be recovered if 100% renewable energy subsidy is implemented. Besides, considering the potential revenue when replacing transport fuels, about 26 heavy good vehicles or 549 cars may be powered per year by the biogas produced from the proposed biomethanization plant (PE = 100,000; X(PS) = 61 g TS/PE·day; X(SS-OFMSW) = 50 g TS/PE·day).Entities:
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Year: 2010 PMID: 21274432 PMCID: PMC3022270 DOI: 10.1155/2011/953065
Source DB: PubMed Journal: J Biomed Biotechnol ISSN: 1110-7243
Figure 1Process scheme of the municipal WWTP and the integrated biomethanization plant.
Summary of the mass balance for the proposed integrated biomethanization plant (PE = 100,000; XPS = 61 g TS/PE·day; XSS-OFMSW) = 50 g TS/PE·day) (values in brackets show the case for XSS-OFMSW = 100 gr/PE·day).
| Waste streams | TS (%) | VS/TS (%) | Density (kg/m3) | Total solids (t/day) | Flowrate (m3/day) |
|---|---|---|---|---|---|
| Inlet (PS) | 4.0 | 80 | 1010 | 6 | 150 (150) |
| Inlet (SS-OFMSW) | 12 (15) | 90 (85) | 1015–1020 | 5 (10) | 41 (66) |
| Supernatant phase | 15 | — | 1015 | ~0.50 (~1.0) | 3(1) (5.5) |
| Bottom phase | 12 | — | 1010 | ~0.50 (~1.0) | 4(2) (8) |
| Outlet (PS+SS-OFMSW) | 5.5(3) (7) | 90 (85) | — | 10(4) (14.2) | 184(5) (202.5) |
| Inlet (PS + SS-OFMSW) | 5.5(3) (7) | 90 (85) | — | 10(4) (14.2) | 184(5) (202.5) |
| Inert solids | — | 10 (15) | — | 1.0 (2.13) | — |
| Excess sludge (Px) | — | — | — | 0.34(6,7) (0.45) | — |
| Outlet (digested sludge) | — | 83(8) (75) | — | 5.84(8) (8.615) 4.84(7,8) (6.485) | — |
| Solids converted into CH4 | — | — | — | 4.16(7,9) (5.585) | ~2220(10) (~2980) |
(1)If 10% of VS of OFMSW is wasted from the pulper with supernatant, then 0.10 × [(41 × 103 × 0.12 × 0.90)/(0.15 × 1015)] = 3.
(2)If 10% of inorganic materials in OFMSW is wasted from the bottom of the pulper, then 0.10 × [(41 × 103 × 0.12)/(0.12 × 1010)] = 4.
(3)0.055 = [(150 × 0.04 + 41 × 0.12) − (3 × 0.15 + 4 × 0.12)/184].
(4)10 = (184 × 0.055).
(5)184 = [150 + 41−(3 + 4)].
(6)If VS/TS = 90%, = 0.05, VS Removal Yobs = 50%, and 1 g VS = 1.5 g COD, then Px = [(10 × 0.90) × 0.50 × 1.5 × 0.05] = 0.34.
(7)As volatile solids.
(8)5.84 = [(10 × 0.10) + 9 × (1−0.50) + 0.34]; 4.84 = (9 × 0.50 + 0.34); 4.84/5.84 = 0.83.
(9)4.16 = [(10 × 0.90)−4.84].
(10)Net CH4 recovery = 90%; 1 g VS = 1.5 g COD; CH4 Production/1 kg CODdest. = 0.395 L (at 35°C), then QCH4 = (4160 × 0.90 × 1.5 × 0.395) ≅ 2220.
Summary of total cost estimated for the proposed biomethanization plant for 100,000 PE (adapted from Ozturk et al. [12]).
| Cost components | Unit | Value |
|---|---|---|
| Construction works | € (×106) | 1.78(1,2) |
| Equipment | € (×106) | 1.33(3,4) |
| Total investment | € (×106) | 3.11(5) |
| Total investment | €/PE | 31(6) |
| Annual investment | €/yr (×106) | 0.266(7) |
| Annual investment | €/PE·yr | 2.66(8) |
| Annual O&M | €/yr (×106) | 0.216(9) |
| Annual O&M | €/PE·yr | 2.16(10) |
| Annual total | €/PE·yr | 4.82(11) |
(1)If investment cost of PTU is 25% of total investment cost determined for PE = 200,000 and if 45% of total investment cost is assumed as the construction work, then (2.5 × 106 + 0.25 × 4.15 × 106 × 0.45) = 2.97 × 106.
(2)Since the values were determined for PE = 200,000, and values were corrected for PE = 100,000 by 60%, then 0.60 × 2.97 × 106 = 1.78 × 106.
(3)If investment cost of PTU is 25% of total investment cost determined for PE = 200,000 and if 55% of the total investment cost is assumed as the equipment work, then (1.65 × 106 + 0.25 × 4.15 × 106 × 0.55) = 2.22 × 106.
(4)Since the values were determined for PE = 200,000, and values were corrected for PE = 100,000 by 60%, then 0.60 × 2.22 × 106 = 1.33 × 106.
(5)3.11 × 106 = (1.78 + 1.33) × 106.
(6)For PE = 100,000, (3.11 × 106 ÷ 100000) ≅ 31.
(7)If interest + depreciation + amortization, lifetime, and CRF equal 6%, 30 years, and 0.07265 for preconstruction and 6%, 15 years, and 0.10296 for equipment works, then 1.78 × 106 × 0.07265 + 1.33 × 106 × 0.10296 = 0.266.
(8)For PE = 100,000, (0.266 × 106 ÷ 100000) = 2.66.
(9)O&M cost for PE = 200,000 would increase by 20% with PTU, and if values were corrected for PE = 100,000 by 60%, then [0.60 × (300,000 × 1.2)] = 216,000 = 0.216 × 106.
(10)For PE = 100,000, (0.216 × 106 ÷ 100000) = 2.16.
(11)4.82 = 2.66 + 2.16.
Figure 2Change in annual cost values for 100,000–1,000,000 PE.
Transport fuel substitutes of the produced biomethane (PE = 100,000; XPS = 61 g TS/PE·day; XSS-OFMSW) = 50 g TS/PE·day) (adapted from Murphy et al. [21]).
| Statement | Value | Unit |
|---|---|---|
| Replacement of diesel in heavy good vehicles (operating at 6 mpg on diesel 0.052 km/MJ) | ||
| Heavy good vehicle operating on CH4-enriched biogas, 90% efficiency of diesel | 0.047 | km/MJ |
| Potential travel distance powered by biogas: (2340 m3/day × 330(1) day/year × 35.9(2) MJ/m3 × 0,047 km/MJ) | 1,302,933 | km/yr |
| Number of heavy good vehicles powered (50,000 km per year) | 26 | — |
| Diesel substituted of 1 m3 enriched biogas: [2340 × 330 × 35.9 × (0.047/0.052)] ÷ (40.7(3,4)) | 615,636 (~0.8)(5) | L/yr (L/m3) |
| Replacement of gasoline in cars (operating at 40 mpg on gasoline 0.439 km/MJ) | ||
| Car operating on CH4-enriched biogas, 90% efficiency of gasoline | 0.396 | km/MJ |
| Potential travel distance powered by biogas: (2340 m3/day × 330(1) day/year × 35.9(2) MJ/m3 × 0.396 km/MJ) | 10,977,904 | km/yr |
| Number of cars powered (20,000 km per year) | 549 | — |
| Gasoline substituted of 1 m3 enriched biogas: [2340 × 330 × 35.9 × (0.396/0.439)] ÷ (32.23(3,4)) | 775,880 (~1.0)(5) | L/yr (L/m3) |
(1)Annual operation period of 330 days is assumed.
(2)Energy value of 1 m3 enriched biogas (95% CH4) is 35.9 MJ.
(3)Energy value of oil 47.89 GJ/T; densities of diesel and gasoline are 850 and 673 kg/m3, respectively.
(4)Energy values of diesel and gasoline are 40.7 MJ/L (47.89 × 0.850) and 32.23 MJ/L (47.89 × 0.673), respectively.
(5)Since annual CH4-enriched biogas production is 2340 m3/d × 330 d/yr ≅ 772,200 m3/yr, (615,636 ÷ 772,200) ≅ 0.8 L/m3 for diesel and (775,880 ÷ 772,200) ≅ 1.0 L/m3 for gasoline.