Fabrication of nickel oxide nanocomposite layer on a flexible polyimide substrate via ion exchange technique.

Continuous nickel oxide (NiO) nanocomposite layer on flexible polyimide (PI) substrate was prepared via an ion exchange technique. First, nickel(Pi) poly(amate) layers were formed on both surfaces of PI film through chemical surface modification of PI films in aqueous NaOH solution and then ion exchange in aqueous NiSO4 solution. Subsequently, hydrothermal treatment of the Ni2+-loaded PI films in an aqueous urea solution led to Ni(OH)2 formation in the surface-modified layers. Final thermal annealing in ambient air made Ni(OH)2 decompose to NiO, which diffused and aggregated to give continuous layers on both surfaces of PI film. The composite films were characterized by XRD, XPS, SEM, TEM, TGA, and DSC, respectively. Results from SEM and TEM measuring revealed that the NiO layers consisted of NiO nanoparticles with diameter ranging from 10 to 15 nm. Thermal properties of PI/NiO nanocomposite films were similar to those of host PI. This paper provides an effective methodology for the preparation of polymer/metal oxide nanocomposite films, which hold great promise toward the potential application in the areas of flexible microsensors and devices.