Impact of process design on greenhouse gas (GHG) generation by wastewater treatment plants.

The overall on-site and off-site greenhouse gas emissions by wastewater treatment plants (WWTPs) of food processing industry were estimated by using an elaborate mathematical model. Three different types of treatment processes including aerobic, anaerobic and hybrid anaerobic/aerobic processes were examined in this study. The overall on-site emissions were 1952, 1992, and 2435 kg CO2e/d while the off-site emissions were 1313, 4631, and 5205 kg CO2e/d for the aerobic, anaerobic and hybrid treatment systems, respectively, when treating a wastewater at 2000 kg BOD/d. The on-site biological processes made the highest contribution to GHG emissions in the aerobic treatment system while the highest emissions in anaerobic and hybrid treatment systems were obtained by off-site GHG emissions, mainly due to on-site material usage. Biogas recovery and reuse as fuel cover the total energy needs of the treatment plants for aeration, heating and electricity for all three types of operations, and considerably reduce GHG emissions by 512, 673, and 988 kg CO2e/d from a total of 3265, 6625, and 7640 kg CO2e/d for aerobic, anaerobic, and hybrid treatment systems, respectively. Considering the off-site GHG emissions, aerobic treatment is the least GHG producing type of treatment contrary to what has been reported in the literature.