DEVELOPMENT AND EVALUATION OF A NEW DEVICE FOR OVERHEAD DRILLING.

Drilling overhead into concrete is a strenuous task that is associated with shoulder, arm, neck and back musculoskeletal disorders due to the forceful and awkward aspects of the work. This common task is done to hang pipes, ducts and trays and is performed by construction workers in the electrical, pipe fitting, sheet metal, ironwork and carpentry trades. In this project, alternative devices for overhead drilling were developed in order to reduce the high shoulder loads. The design premise for the alternative devices was adopted from interventions developed on construction sites. These devices were evaluated for usability, productivity, and fatigue in two rounds of testing by 30 construction workers performing their usual overhead drilling. After each round of testing the device designs were modified based on feedback. The final design was associated with much less arm fatigue but similar productivity compared to the usual method for overhead drilling. The feedback, design suggestions and field testing by experienced construction workers was vital to the successful development of these devices. Field testing were done with real tasks, in diverse field settings, with subjects familiar with the task. Multiple rounds of field testing and redesign can significantly improve the safety and usability of new tools. Having experienced workers accessing the new tools can help with determining if and how a new tool is compatible and beneficial to current work practices.