Taking NIR calibrations of feed compounds from the laboratory to the process: calibration transfer between predispersive and postdispersive instruments.

In the context of current demands in the animal feed industry for controls and analyses, the use of instruments that may be applied on the process line has acquired a significant interest. A key aspect is that the calibrations developed for quality control with instruments sited in the laboratory (at-line) must be transferred to instruments that will be used in the plant itself (online). This study evaluates the standardization and the calibration transfer between a grating monochromator instrument (predispersive) designed for laboratory analysis and a diode array instrument (postdispersive) more adapted to process conditions. Two procedures that correct differences between spectra of two instruments were tested: the patented algorithm by Shenk and Westerhaus and piecewise direct standardization (PDS). Although results were slightly better with PDS, both methods achieved good spectral matching between the two instruments, with levels of repeatability similar to that of the grating instrument itself. The calibration transfer was evaluated in terms of the standard error of prediction (SEP), which was considerably reduced after standardization. However, final calibration models to be used in the diode array instrument must contain spectra from both types of instruments to give acceptable prediction accuracy.