Effect of molecular weight on the morphology of polystyrene/poly(methyl methacrylate) composite particles prepared by the solvent evaporation method.

The effect of molecular weight on the morphology of polystyrene (PS)/poly(methyl methacrylate) (PMMA) composite particles was investigated. PS/PMMA composite particles with different molecular weights (M*=MwPS+MwPMMA)/2 approximately 2x10(4)-1x10(6) g.mol(-1)) were prepared by the release of toluene (T) from PS/PMMA/T (1/1/24, w/w/w) droplets dispersed in an aqueous solution of polyoxyethylene nonylphenyl ether nonionic surfactant (Emulgen 911). As T evaporated, the spherical droplets phase separated, resulting in snowmanlike composite particles with Janus morphology. The nonspherical shape was closely related to the morphology, which depended on M*. The interfacial tension between the phase-separated PS and PMMA phases increased with an increase in M*, and this would allow the formation of the snowmanlike shape to decrease the interfacial area between the PS and the PMMA phases.