Literature DB >> 17711139

Applying the Toyota Production System: using a patient safety alert system to reduce error.

Cathie Furman1, Robert Caplan.   

Abstract

BACKGROUND: In 2002, Virginia Mason Medical Center (VMMC) adapted the Toyota Production System, also known as lean manufacturing. To translate the techniques of zero defects and stopping the line into health care, the Patient Safety Alert (PSA) system requires any employee who encounters a situation that is likely to harm a patient to make an immediate report and to cease any activity that could cause further harm (stopping the line). IMPLEMENTING THE PSA SYSTEM--STOPPING THE LINE: If any VMMC employee's practice or conduct is deemed capable of causing harm to a patient, a PSA can cause that person to be stopped from working until the problem is resolved. A policy statement, senior executive commitment, dedicated resources, a 24-hour hotline, and communication were all key features of implementation.
RESULTS: As of December 2006, 6,112 PSA reports were received: 20% from managers, 8% from physicians, 44% from nurses, and 23% from nonclinical support personnel, for example. The number of reports received per month increased from an average of 3 in 2002 to 285 in 2006. Most reports were processed within 24 hours and were resolved within 2 to 3 weeks. DISCUSSION: Implementing the PSA system has drastically increased the number of safety concerns that are resolved at VMMC, while drastically reducing the time it takes to resolve them. Transparent discussion and feedback have helped promote staff acceptance and participation.

Entities:  

Mesh:

Year:  2007        PMID: 17711139     DOI: 10.1016/s1553-7250(07)33043-2

Source DB:  PubMed          Journal:  Jt Comm J Qual Patient Saf        ISSN: 1553-7250


  7 in total

Review 1.  Utilization of lean management principles in the ambulatory clinic setting.

Authors:  Jessica T Casey; Thomas S Brinton; Chris M Gonzalez
Journal:  Nat Clin Pract Urol       Date:  2009-03

2.  Spreading a medical home redesign: effects on emergency department use and hospital admissions.

Authors:  Robert J Reid; Eric A Johnson; Clarissa Hsu; Kelly Ehrlich; Katie Coleman; Claire Trescott; Michael Erikson; Tyler R Ross; David T Liss; DeAnn Cromp; Paul A Fishman
Journal:  Ann Fam Med       Date:  2013 May-Jun       Impact factor: 5.166

3.  The impact of system level factors on treatment timeliness: utilizing the Toyota Production System to implement direct intake scheduling in a semi-rural community mental health clinic.

Authors:  Addie Weaver; Catherine G Greeno; Donald H Goughler; Kathleen Yarzebinski; Tina Zimmerman; Carol Anderson
Journal:  J Behav Health Serv Res       Date:  2013-07       Impact factor: 1.505

4.  Lean manufacturing and Toyota Production System terminology applied to the procurement of vascular stents in interventional radiology.

Authors:  Maximilian de Bucourt; Reinhard Busse; Felix Güttler; Christian Wintzer; Federico Collettini; Christian Kloeters; Bernd Hamm; Ulf K Teichgräber
Journal:  Insights Imaging       Date:  2011-04-21

5.  Lean Enterprise Transformation in VA: a national evaluation framework and study protocol.

Authors:  Anita A Vashi; Barbara Lerner; Tracy H Urech; Steven M Asch; Martin P Charns
Journal:  BMC Health Serv Res       Date:  2019-02-04       Impact factor: 2.655

6.  A critical review of the research literature on Six Sigma, Lean and StuderGroup's Hardwiring Excellence in the United States: the need to demonstrate and communicate the effectiveness of transformation strategies in healthcare.

Authors:  Joshua R Vest; Larry D Gamm
Journal:  Implement Sci       Date:  2009-07-01       Impact factor: 7.327

Review 7.  Guidelines for overcoming hospital managerial challenges: a systematic literature review.

Authors:  Maria Crema; Chiara Verbano
Journal:  Ther Clin Risk Manag       Date:  2013-10-31       Impact factor: 2.423

  7 in total

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