Synthesis of high-density grafted polymer layers with thickness and grafting density gradients.

A novel approach was developed for the synthesis of tethered polymer layers with thickness and grafting density gradients. Poly(glycidyl methacrylate) (PGMA) was employed as a primary anchoring layer to attach the polymer chains to the surface of a silicon wafer. A linear temperature gradient heated stage was used for the generation of a gradual variation in the thickness of the anchoring PGMA film along the substrate. The obtained gradient was translated into the polymerization initiator gradient via the reaction between the epoxy groups of PGMA and the carboxyl functionality of 2-bromo-2-methylpropionic acid (BPA). The attachment of BPA to the surface modified with the monolayer of PGMA was confirmed by X-ray photoelectron spectroscopy experiments. To complete the experimental procedures, surface-initiated atom transfer radical polymerization was performed to synthesize the grafted polymer layers with thickness and surface densities that were varied along the substrate. The grafting density of the samples created in this three-step process ranged from 0.75 +/- 0.05 to 1.5 +/- 0.25 chains/nm(2). It was estimated, from a comparison of the surface densities of the initiator and the attached polymer, that the efficiency of the initiation from the surface was on the order of 5-10% and was dependent upon the surface concentration of the initiator and the time of polymerization.