Preparation of large monodispersed spherical silica particles using seed particle growth.

To obtain large-sized, monodispersed spherical particles of silica by sol precipitation, a seed particle growth method was attempted. The formation of secondary particles during seed particle growth causing a multimodal distribution of particle size was suppressed via fine adjustment of the reaction conditions, such as TEOS, ammonia, and water concentrations, as well as operational conditions such as feeding time and agitation speed. Among the reaction conditions, an increase of TEOS concentration promoted secondary particle formation, resulting in bimodal particle distribution. However, secondary particle formation was depressed with increasing ammonia and water concentrations. In addition, long feeding time (low feed flow rate) and rigorous agitation significantly reduced secondary particle formation because they contributed to the slow generation of supersaturation and rapid seed particle growth, respectively.