Subcritical failure of soft acrylic adhesives under tensile stress.

The mechanisms of failure over time of a series of model acrylic pressure-sensitive adhesives under a moderate level of stress has been investigated with a probe method. Two competing mechanisms of failure have been observed: a progressive nucleation of cavities under stress and the propagation of existing cavities at the interface between the probe and the adhesive layer. Homogeneous creep of the adhesive was never observed as the only failure mechanism. In situations where the resistance to crack propagation was good relative to the resistance to cavitation, extensive nucleation of cavities was observed until a material-dependent and stable value of stress was achieved. On the other hand in situations were the resistance to crack propagation was weak, propagation led invariably to a complete failure of the adhesive bond. In addition to the stress relaxation, the energy dissipation was studied allowing to distinguish the different adhesives even further. This allowed determination of the optimal amount of a comonomer (acrylic acid) that had to be added to improve the long-term resistance of the adhesives under study. Further more we investigate the compliance of the confined adhesive layers and compare the obtained results to predictions from theoretical models. Copyright 2004 American Chemical Society