A simple calibration method for mechanically braked cycle ergometers.

The calibration of cycle ergometers should be checked regularly. Some studies have shown calibration errors of more than 40%. A simple, inexpensive calibrating method for mechanically braked cycle ergometers was developed and tried out on a new type of ergocycle. The cycle ergometer was elevated and the crank replaced by a pulley fitted to the shaft. The crank speed (rpm) increased linearly as a function of time when different masses were applied on the pulley. For a given braking force on the cycle ergometer, different accelerations corresponding to the increased pulley forces could be measured. When extrapolating for zero acceleration, it was possible to determine a "limit-force" which allowed the system to be in equilibrium. Additional force creates motion. The same experiments were repeated with increasing braking forces. Using the differently sized gear sprockets of the transmission system, it was possible to calculate the actual force, including all the resistances. The actual force found by the calibrating method was then compared with the indicated force proposed by the manufacturer. With increasing forces, the relative errors decreased from 9.6 to 2.9%. The cycle ergometer calibrated by this technique meets the standards recommended in exercise physiology.