Optimization of enzymatic production of biodiesel from castor oil in organic solvent medium.

We studied the production of fatty acid ethyl esters from castor oil using n-hexane as solvent and two commercial lipases, Novozym 435 and Lipozyme IM, as catalysts. For this purpose, a Taguchi experimental design was adopted considering the following variables: temperature (35-65 degrees C), water (0-10 wt/wt%), and enzyme (5-20 wt/wt%) concentrations and oil-to-ethanol molar ratio (1:3 to 1:10). An empirical model was then built so as to assess the main and cross-variable effects on the reaction conversion and also to maximize biodiesel production for each enzyme. For the system containing Novozym 435 as catalyst the maximum conversion obtained was 81.4% at 65 degrees C, enzyme concentration of 20 wt/wt%, water concentration of 0 wt/wt%, and oil-to-ethanol molar ratio of 1:10. When the catalyst was Lipozyme IM, a conversion as high as 98% was obtained at 65 degrees C, enzyme concentration of 20 wt/wt%, water concentration of 0 wt/wt%, and oil-to-ethanol molar ratio of 1:3.