Ultrasonic inspection of batters for on-line process monitoring.

A new method for on-line batter monitoring using ultrasound techniques is presented. Air or gas incorporation is done during the beating process which produces bubbles in the mixture. The density and the compressibility of the batter vary as a function of mixing time and are quality index of batter. Traditionally, a batter sample of a fixed volume is removed and weighted in order to determine its density. This is a time consuming process. Batters are air filled mixtures of high viscosity which do not support significant transmission of ultrasound. For this reason conventional ultrasonic density sensors for liquids are not suitable for this application. Therefore, a special transducer has been developed. The sensor was constructed using a piezoelectric ceramic at the fundamental frequency of 1 MHz. Instead of measuring density, in this work, changes in compressibility in batters are monitored by measuring the acoustic impedance of the batter. Main advantage of this novel approach is that changes in acoustic impedance are easier to detect than changes in density especially when air incorporation is in small quantities. Experimental results on different liquids and batters with different gas contents are presented and discussed.