PURPOSE: Diamond layers can be plated with microwave plasma chemical vapor deposition (MWP-CVD) treatment on metal bases such as titanium-aluminum-vanadium alloy (Ti-6Al-4V). The bonding strength of the diamond layer to the metal base is very high, so that no fissures and partial loss of coating take place-well known phenomena that may occur with other coatings in tribologic material testing. In an experimental study using 40 New Zealand White rabbits, a new method for coating implant material was tested for stability of the bone-metal interface. MATERIALS AND METHODS: The results of histomorphometric and biomechanical evaluation of coated and uncoated probes implanted in the distal femur of 40 rabbits were compared. The animals were divided into 3 groups, with observation times of 42, 84, and 168 days. RESULTS: The bone-implant contact was 5% to 18% less in coated than in uncoated probes. Only the early group, with 42 days healing time showed significant differences. Values for the pull-off force of uncoated material were about 3 to 4 times higher than coated material (diamond layer = 2.7 microm). The force increased 2 to 3 times when 200-nm coatings were tested. Electron microscopy detected undercuts of the rough surface that were obturated by diamond when the coating was too thick. DISCUSSION: Diamond-coated material seems to have no corrosion problems in contrast to all other known implant material. CONCLUSION: An inert diamond layer on a metal base can become osseointegrated. Biomechanical stability increased by thinning the diamond coating.
PURPOSE: Diamond layers can be plated with microwave plasma chemical vapor deposition (MWP-CVD) treatment on metal bases such as titanium-aluminum-vanadium alloy (Ti-6Al-4V). The bonding strength of the diamond layer to the metal base is very high, so that no fissures and partial loss of coating take place-well known phenomena that may occur with other coatings in tribologic material testing. In an experimental study using 40 New Zealand White rabbits, a new method for coating implant material was tested for stability of the bone-metal interface. MATERIALS AND METHODS: The results of histomorphometric and biomechanical evaluation of coated and uncoated probes implanted in the distal femur of 40 rabbits were compared. The animals were divided into 3 groups, with observation times of 42, 84, and 168 days. RESULTS: The bone-implant contact was 5% to 18% less in coated than in uncoated probes. Only the early group, with 42 days healing time showed significant differences. Values for the pull-off force of uncoated material were about 3 to 4 times higher than coated material (diamond layer = 2.7 microm). The force increased 2 to 3 times when 200-nm coatings were tested. Electron microscopy detected undercuts of the rough surface that were obturated by diamond when the coating was too thick. DISCUSSION: Diamond-coated material seems to have no corrosion problems in contrast to all other known implant material. CONCLUSION: An inert diamond layer on a metal base can become osseointegrated. Biomechanical stability increased by thinning the diamond coating.
Authors: Y Hashimoto; M Kawashima; R Hatanaka; M Kusunoki; H Nishikawa; S Hontsu; M Nakamura Journal: J Mater Sci Mater Med Date: 2007-07 Impact factor: 3.896
Authors: Y Hashimoto; M Kawashima; R Hatanaka; M Kusunoki; H Nishikawa; S Hontsu; M Nakamura Journal: J Mater Sci Mater Med Date: 2007-06-28 Impact factor: 3.896