Simulation of 3-D radiation beam patterns propagated through a planar interface from ultrasonic phased array transducers.

Phased array transducers are quite often mounted on solid wedges with specific angles in many practical ultrasonic inspections of thin plates <10 mm in their thickness or welded joints with convex crowns. For the reliable application of phased array techniques with testing set-up, it is essential to have thorough understanding on the characteristics of radiation beam pattern produced in the interrogated medium. To address such a need, this paper proposes a systematic way to calculate full 3-D radiation beam patterns produced in the interrogated solid medium by phased array transducers mounted on a solid wedge. In order to investigate the characteristics of radiation beam patterns in steel, simulation is carried out for 7.5 MHz array transducers mounted on an acrylic wedge with the angle of 15.45 degrees with various of steering angles and/or focal planes.