Alternating stereospecific copolymerization of ethylene and propylene with metallocene catalysts.

The copolymerization of ethylene and propylene with bridged metallocenes Me(2)E(3-RCp)(Flu)X(2)/MAO (E = C, X = Me; E = Si, X = Cl; R = H or alkyl) was investigated. Ethylene/propylene copolymerization with metallocenes having heterotopic active sites (R =Me, i-Pr) yield alternating, isotactic ethylene/propylene copolymers with percentages of alternating EPE+PEP triads in the range of 61-76% at 50% ethylene incorporation. Both the nature of the substituent R and the bridge E influence the copolymerization behavior including the copolymerization activity, copolymer sequence distribution, molecular weight, and stereochemistry. Silicon-bridged metallocenes produce copolymers with higher activity and molecular weight but lower propylene incorporation at similar feeds than the carbon-bridged analogues. Isotactic PEPEP sequences were observed for all metallocenes, while the tacticities of the EPPE sequences varied with the bridge and the substituent on the metallocene ligand. Isotactic PEPEP sequences and atactic EPPE sequence errors in the alternating copolymers are consistent with a mechanism where the comonomers are enchained alternately at the heterotopic coordination sites of the metallocenes. Isotactic EPPE sequences are indicative of occasional multiple insertions at the stereospecific site, caused by an isomerization of the chain prior to monomer insertion (backskip).