A sol-gel derived bioactive fibrous mesh.

Nonwoven sheets of bioactive fibers were produced using a sol-gel process. A high velocity spray process was used to prepare fibers of two compositions in the SiO(2)-CaO-P(2)O(5) ternary system. Both discontinuous fibers and dispersed fibers were evaluated. Viscosity and pH of the sol were the two primary processing variables studied. The formation of hydroxy carbonate apatite (HCA) on the surface of the fibers was used to evaluate the kinetics of the bioactivity in a simulated body fluid (SBF). Diffuse reflection infrared fourier transform spectroscopic (DRIFTS) analysis confirmed the presence of HCA (P-O). A homogenous layer of HCA, as observed with SEM (scanning electron microscopy), typically formed after 3-h immersion in the SBF. The concentration of HCA formed was greater for samples richer in silica. The new bioactive fiber sheets produced by this process are chemically more stable than powders or monoliths prepared from similar precursors. Potential applications are as scaffold for both mineralized and nonmineralized structural tissues. Copyright 2001 John Wiley & Sons, Inc. J Biomed Mater Res 55: 468-474, 2001