Improvement of strength parameters of a leucite-reinforced glass ceramic by dual-ion exchange.

An innovative dual ion-exchange process can improve the limited strength and the scatter-in-strength of technical glasses. The objective of this study was to prove whether such a two-stage ion-exchange process can also improve the limited strength and the problematic scatter-in-strength of dental ceramic materials. The first exchange was done in KNO3 on a leucite-reinforced glass-ceramic material, the second exchange in 70 mol% KNO3, 30 mol% Na NO3 at different treatment times and temperatures. The dual-exchange process approximately doubled the Weibull strength. Moreover, the Weibull modulus showed a four-fold increase, i.e., the coefficients of variation were reduced from 18.3 to 4.7%. We conclude that the dual-exchange process may help significantly to increase the clinical reliability of glass-ceramic dental restorations, because the strength and the scatter-in-strength will be substantially improved by this treatment.